Coil Component Narrow External Electrodes Parasitic Capacitance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing thin-film coil components face issues with parasitic capacitance due to the proximity of the coil portion and external electrodes, which affects the magnetic body volume and inductance characteristics.

Innovation Solution

A coil component design that includes a support substrate, a coil portion, a body with specific surface configurations, and surface-insulating layers with narrower external electrodes to minimize parasitic capacitance and maintain magnetic body volume, featuring a hexahedral body with magnetic material and resin, and strategically positioned lead-out portions and external electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the external electrode is formed on the outside of the body by the plating process, then the electrical connection is improved, but parasitic capacitance occurs between the coil portion and the external electrode

Engineering Contradiction:
Improveelectrical connectionVSAvoidparasitic capacitance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The external electrode is divided into two distinct parts: a first external electrode formed on the coil portion for electrical connection, and a second external electrode formed on the body for mechanical support. This segmentation separates the electrical function from the structural function, reducing parasitic capacitance while maintaining reliable electrical connection through the first electrode.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If the width of the external electrode is reduced to minimize parasitic capacitance, then the harmful effect is reduced, but the contact area between the body and external electrode is reduced

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidcontact area
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The external electrode structure is segmented into a first external electrode with narrow width (for minimizing parasitic capacitance on the coil portion) and a second external electrode with larger area (for providing sufficient contact area on the body). This allows each segment to be optimized for its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The external electrode extends in multiple dimensions: it has a narrow width in the dimension adjacent to the coil portion (to reduce capacitance) but extends in other dimensions on the body surface (to provide adequate contact area). This multi-dimensional configuration resolves the area-capacitance contradiction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-generated harmful factors

If the distance between the coil portion and external electrode is increased to reduce parasitic capacitance, then the harmful effect is reduced, but the overall device size increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoiddevice size
Core Design Contradiction:
Object-generated harmful factorsVSVolume of moving object

Solution Approach 1:

By segmenting the external electrode into first and second electrodes positioned at different locations, the design achieves effective capacitance reduction through strategic positioning rather than simply increasing distance everywhere. The first electrode maintains close proximity for connection while the second electrode provides separation for capacitance reduction.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11721468B2Coil component
Publication Date: 2023.08.08 SAMSUNG ELECTRO MECHANICS CO LTD
  • US11721468B2 patent drawing
  • US11721468B2 patent drawing
  • US11721468B2 patent drawing

AI summary

A coil component includes a support substrate; a coil portion disposed on the support substrate; a body embedding the support substrate and the coil portion therein, and having a first surface and a second surface opposing each other, a third surface and a fourth surface opposing each other and respectively connecting the first and second surfaces; lead-out portions extending from the coil portion and respectively exposed from the third and fourth surfaces of the body; a surface-insulating layer disposed on the third and fourth surfaces of the body and having openings respectively exposing the lead-out portions; and external electrodes arranged on the surface-insulating layer and respectively connected to the lead-out portions respectively exposed through the openings, wherein a width of each of the external electrodes is narrower than a width of the body.