Wireless Power Transmit Coil Current Sensing Circuit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Wireless power transmission systems face inefficiencies due to high transmitter power losses, particularly in monitoring and managing the current through the TX coil, which can represent up to 82% of losses, and challenges in setting a minimum operating frequency to avoid control inversion and electromotive interference.

Innovation Solution

A current sensing circuit and method for measuring and filtering the current through the transmit coil, combined with a processor-controlled system that adjusts the operating frequency based on zero-voltage switching deadtime to set a minimum operating frequency above the maximum deadtime, ensuring efficient power transfer and preventing control inversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the transmitter operates at high power levels, then power transfer capability is improved, but power losses increase significantly

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidtransmitter power losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the transmitter monitors the current through the TX coil and adjusts its operation accordingly. The current sensing circuit provides real-time information about the coil current, enabling the transmitter to optimize power levels and reduce losses when full power is not needed, while maintaining the ability to deliver high power when required.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes operational parameters by dynamically adjusting the transmitter's power output based on monitored conditions. By varying the operating parameters (current, power level) according to actual load requirements and efficiency considerations, the system achieves optimal balance between power transfer capability and energy loss reduction.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the operating frequency is reduced to improve efficiency, then power transfer efficiency is improved, but control inversion and electromotive interference occur

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcontrol inversion and electromotive interference
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the operating frequency adjustable rather than fixed. The system dynamically selects the operating frequency based on real-time conditions, allowing it to operate at lower frequencies for improved efficiency when appropriate, while automatically adjusting to higher frequencies when control inversion or interference risks arise. This dynamic frequency adjustment resolves the contradiction between efficiency and harmful effects.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a minimum operating frequency is set to prevent control inversion, then system stability is improved, but operating flexibility is reduced

Engineering Contradiction:
Improvesystem stabilityVSAvoidoperating flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic minimum operating frequency that adjusts based on operating conditions rather than using a fixed threshold. This allows the system to maintain stability by preventing control inversion when necessary, while preserving operating flexibility by allowing lower frequencies when conditions permit. The adaptive nature of the minimum frequency setting resolves the contradiction between stability and flexibility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables more efficient wireless power transfer by accurately monitoring and managing coil current, reducing power losses, and dynamically adjusting the operating frequency to maintain zero-voltage switching, thereby enhancing system efficiency and preventing control inversion.

Implementation Method 1

wireless power transfer involves a transmitter driving a transmit coil and a receiver with a receiver coil placed proximate to the transmit coil. The receiver coil receives the wireless power generated by the transmit coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a current sensing circuit is presented... receiving a signal from the switching node... amplifying the biased signal to provide a transmit coil current signal

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentUS11632003B2Wireless power charging
Publication Date: 2023.04.18 RENESAS ELECTRONICS AMERICA INC
  • US11632003B2 patent drawing
  • US11632003B2 patent drawing
  • US11632003B2 patent drawing

AI summary

A current sensing circuit and a minimum operating frequency for a wireless power transmission system is presented. A method of measuring current through a wireless power transmit coil, includes receiving a signal from a switching circuit into a sampling circuit; filtering the sampled signal from the sampling circuit; biasing the filtered sampled signal, wherein the biasing occurs only when the sampling circuit is active; and amplifying the biased signal to provide a transmit coil current signal. A method of measuring current through a wireless power transmit coil, includes receiving a signal from a switching circuit into a sampling circuit; filtering the sampled signal from the sampling circuit; biasing the filtered sampled signal, wherein the biasing occurs only when the sampling circuit is active; and amplifying the biased signal to provide a transmit coil current signal.