Agricultural Gauge Wheel with Resilient Coil for Mud Shedding

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Solution Overview

Problem

Gauge wheels in agricultural equipment face issues with rubber tire wear and mud buildup, leading to reduced accuracy in seed planting depth and functionality due to bouncing and changed working diameter.

Innovation Solution

A gauge wheel design featuring a resilient coil member with helical windings closely adjacent to a hub member, allowing lateral and radial flexing to self-clean and maintain even pressure, preventing mud buildup and ensuring consistent seed placement depth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rubber tire is used on the gauge wheel, then the wheel can follow the ground smoothly, but the rubber wears over time and mud builds up, reducing accuracy

Engineering Contradiction:
Improveaccuracy of gauge wheelVSAvoidservice life of rubber tire
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent removes the rubber tire from the gauge wheel design entirely, extracting the problematic component that wears and accumulates mud. The gauge wheel operates with a metal hub and spokes only, eliminating the source of wear and mud buildup while maintaining the wheel's core function of following ground contours.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The gauge wheel design incorporates an open structure with spokes that create gaps throughout the wheel assembly. This porous-like structure allows mud and debris to pass through rather than accumulate on the wheel surface, preventing the mud buildup that would otherwise change the working diameter and reduce accuracy.

Inventive Principle:
Principle #31Porous materials

2Stability of the object's composition

If mud builds up on the gauge wheel, then the wheel structure remains intact, but the working diameter changes and the wheel bounces

Engineering Contradiction:
Improvestructural integrity of gauge wheelVSAvoidseed planting depth accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The open spoke structure creates gaps that prevent mud accumulation by allowing debris to fall through. This maintains a consistent effective diameter of the gauge wheel, ensuring accurate seed placement depth without the bouncing caused by uneven mud distribution.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The design accepts that the wheel will contact muddy conditions but converts the potential harm of mud buildup into a benefit by using the open structure to actively shed mud. The gaps between spokes turn the muddy environment from a problem into a self-cleaning mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Shape

If a solid rubber tire is used, then the wheel maintains its shape, but it cannot self-clean and mud accumulates

Engineering Contradiction:
Improveform stability of gauge wheelVSAvoidmud buildup on wheel
Core Design Contradiction:
ShapeVSObject-generated harmful factors

Solution Approach 1:

The solid rubber tire is completely removed from the design, eliminating the surface where mud would accumulate. The gauge wheel uses only the metal hub and spoke structure, which naturally sheds mud due to its open configuration rather than providing a continuous surface for accumulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The spoke-based construction creates an inherently porous structure that allows mud and debris to pass through. This prevents the formation of mud clumps that would occur on a solid surface, maintaining both the wheel's structural integrity and its ability to self-clean.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gauge wheel achieves smoother seed placement, minimizes bounce, and maintains even pressure, ensuring accurate seed depth and reducing mud accumulation, thereby enhancing the overall performance and reliability of the gauge wheel.

Implementation Method 1

a resilient coil member including a plurality of coil windings extending closely adjacent to the outer peripheral portion of the hub member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The coil member being connected at or adjacent one end thereof to the hub member

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS11516960B2Gauge wheel for agricultural applications
Publication Date: 2022.12.06 RYAN PAUL EDWARD
  • US11516960B2 patent drawing
  • US11516960B2 patent drawing

AI summary

A gauge wheel (1) for use in controlling the depth of a furrow formed by at least one planting member of cultivation equipment includes a hub member (5) having a central hub and an outer peripheral portion (9); and a resilient coil member (3). The resilient coil member (3) includes a plurality of coil windings (17) which extend closely adjacent to the outer peripheral portion (9) of the hub member (5) and which define an outer periphery of the gauge wheel (1). The coil member (3) is connected at or adjacent one end thereof to the hub member (5). In use, the resilient coil member engages the soil on a side of the furrow and controls the depth by which the at least one planting member cuts into the soil to form the furrow. There is also provided a coulter gauge wheel which includes a coulter disc and at least one gauge wheel as described above.