In-Situ Coin Cell Battery with X-Ray Window

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Solution Overview

Problem

Lithium ion batteries face challenges in achieving structural stability during continuous lithium separation and binding, limiting the commercialization of anode materials with high capacity and energy density.

Innovation Solution

The development of in-situ analyzed coin cell batteries with X-ray analysis capabilities, which include a case, cap, energy storage members, and defined holes for X-ray irradiation, allowing for real-time analysis of electrode state changes during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If in-situ X-ray analysis is implemented in coin cell batteries, then measurement precision of electrode state changes is improved, but device complexity increases due to the need for X-ray transparent windows and specialized cell structure

Engineering Contradiction:
Improveelectrode state change analysisVSAvoidcell structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The coin cell is divided into separate functional components: a standard battery assembly and a separate X-ray transparent window module. The window can be positioned in the case or cap without requiring complex integration into the core battery structure, allowing X-ray analysis while maintaining battery functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An X-ray transparent window acts as an intermediary element that allows X-ray penetration for analysis without interfering with the battery's electrical or chemical functions. This mediator enables measurement precision improvement while adding minimal structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If holes are defined in case or cap for X-ray irradiation, then X-ray analysis capability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
ImproveX-ray analysis capabilityVSAvoidhole positioning
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Instead of requiring precise hole alignment through both case and cap, the design allows the X-ray window to be positioned in only one component. This partial implementation reduces manufacturing precision requirements while still providing adequate X-ray access for analysis.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If in-situ analysis is performed during charging and discharging, then reliability of analysis results is improved, but duration of analysis process increases

Engineering Contradiction:
Improveanalysis resultsVSAvoidanalysis time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The in-situ X-ray analysis enables continuous monitoring of electrode state changes throughout the charging and discharging cycles. This continuous action provides reliable data on structural stability and material transformations without requiring interruption of the battery operation, balancing reliability with reasonable analysis duration.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides reliable analysis results that can be applied to actual battery use, enhancing the stability and performance of lithium ion batteries by monitoring electrode materials in real-time.

Implementation Method 1

A hole through which an X-ray is irradiated is defined in at least one of the case and the cap

Methodology Applied
Scientific EffectX-ray: X-Ray

Data Source

PatentUS10439172B2Coin cell battery analyzed with in-situ X-ray analysis, method of manufacturing the same, and method of analyzing the same using X-ray
Publication Date: 2019.10.08 SAMSUNG ELECTRONICS CO LTD
  • US10439172B2 patent drawing
  • US10439172B2 patent drawing
  • US10439172B2 patent drawing

AI summary

An in-situ X-ray analyzed coin cell battery includes a case, a cap combined with the case, and an energy storage member provided between the case and the cap. A hole through which an X-ray is irradiated is defined in at least one of the case and the cap.