Coin Sorter Encoder Timing for Offsorting Precision

The patent replaces traditional mechanical position-sensing methods with an encoder-based timing system. The encoder mounted on the drive shaft provides precise rotational position information, which is converted into timing signals that accurately indicate when coins pass specific points on the sorting track. This substitution of mechanical sensing with electronic timing measurement resolves the contradiction by providing high measurement precision without requiring complex mechanical sensing hardware at each sorting station.

The patent introduces an intermediary computational layer that processes encoder signals to calculate coin positions and timing. The controller receives encoder counts, calculates the position of each coin based on its diameter and the encoder's rotational position, and determines the optimal timing for diverter activation. This intermediary computation resolves the contradiction by using simple encoder hardware combined with algorithmic processing to achieve precise coin position determination without complex physical sensing systems.

The patent makes the encoder serve multiple functions: it provides timing information for coin detection, calculates coin positions for multiple sorting stations, determines optimal diverter activation timing, and enables speed control of the sorting mechanism. By making the encoder a universal timing reference for all sorting operations, the patent achieves high reliability in diverter activation without proportionally increasing device complexity, as a single encoder replaces what would otherwise require multiple specialized sensors and control systems.

The patent implements a feedback loop where the encoder continuously provides positional information about the drive shaft rotation, the controller calculates actual coin positions based on this feedback, and the system adjusts diverter activation timing accordingly. This feedback mechanism ensures high reliability of diverter activation by continuously monitoring and responding to actual coin positions, while the feedback is achieved through processing simple encoder counts rather than requiring complex real-time sensing infrastructure.

The patent performs preliminary measurements of coin diameter at the sensor station before the coin reaches the sorting position. The system calculates the expected timing for diverter activation in advance, based on the measured coin size and the encoder's rotational position. This preliminary action allows the system to prepare for precise offsorting without delaying the actual sorting operation, as the timing calculations are performed while the coin is still being conveyed toward the sorting position.

The patent maintains continuous operation of the sorting mechanism at full speed, with the encoder providing continuous timing information that allows the controller to calculate coin positions and trigger diverters in real-time without interrupting the flow of coins. The useful action of coin sorting continues uninterrupted, as the precise timing control is achieved through continuous encoder feedback and real-time calculation rather than through stop-and-measure procedures that would cause time loss.