Cold Accumulator Cooling for Energy-Independent Refuge Chambers

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Solution Overview

Problem

Existing refuge chambers in high-risk environments, such as mining and tunnel construction, face challenges in maintaining safe temperature and humidity levels during emergency situations due to the need for expensive, space-consuming, and potentially hazardous air conditioning systems that require external energy and explosion-proofing.

Innovation Solution

A method and emergency cooler system that pre-cools a refrigerating agent in a cold accumulator during normal conditions, allowing for independent cooling and separate heat transfer to the refuge chamber during emergencies, eliminating the need for expensive explosion-proofing and external energy sources, and utilizing various refrigerating agents and cooling devices to maintain safe temperatures and dehumidify the air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air conditioners are used for cooling the refuge chamber, then cooling function is provided, but explosion-proofing requirements increase cost and device complexity

Engineering Contradiction:
Improverefuge chamber temperatureVSAvoidexplosion-proofing requirements
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The harmful function of the air conditioner (potential explosion hazard) is extracted and removed from the refuge chamber system. Instead of using an air conditioner that requires explosion-proofing, the patent uses a passive cold storage system that eliminates the need for electrical cooling equipment within the refuge chamber, thereby removing the explosion risk while maintaining cooling functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Cooling is performed in advance during normal operations before the emergency situation occurs. The cold accumulator is pre-charged with cold energy using standard cooling equipment during non-emergency periods, so that when an emergency occurs, the pre-stored cold energy can be released without requiring active cooling equipment to operate during the emergency, eliminating the need for explosion-proofing during critical periods.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If air conditioners with external energy supply are used, then cooling is provided, but energy supply interruption in emergencies reduces reliability

Engineering Contradiction:
Improverefuge chamber temperatureVSAvoidcooling reliability during energy interruption
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

Cold energy is accumulated in advance during normal operations when energy supply is available. The cold accumulator stores thermal energy in the form of cold, which can be released during emergencies without requiring external energy supply. This preliminary charging of cold energy ensures that cooling reliability is maintained even when energy supply is interrupted during emergency situations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cold accumulator serves itself by storing cold energy and releasing it autonomously during emergencies without requiring external energy input. The system uses the temperature difference between the cold accumulator and the refuge chamber to drive heat transfer naturally, eliminating dependence on external power sources during critical periods.

Inventive Principle:
Principle #25Self-service

3Reliability

If emergency power supply is provided for air conditioners, then cooling during emergencies is possible, but cost and device complexity increase

Engineering Contradiction:
Improvecooling availability during emergenciesVSAvoidemergency power supply system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The need for emergency power supply systems is extracted and removed from the refuge chamber configuration. By using a passive cold storage system that releases pre-stored cold energy through natural heat transfer, the patent eliminates the requirement for batteries or other emergency power sources, thereby reducing both cost and device complexity while maintaining cooling reliability during emergencies.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cold accumulator system operates autonomously during emergencies, releasing stored cold energy without requiring external power input. The system uses passive heat transfer mechanisms driven by temperature differences, eliminating the need for motors, compressors, or control systems that would require power during emergencies, thus reducing overall system complexity and cost.

Inventive Principle:
Principle #25Self-service

4Temperature

If air conditioners are installed in refuge chambers, then cooling function is provided, but space requirements and construction cost increase

Engineering Contradiction:
Improverefuge chamber temperatureVSAvoidspace for air conditioner construction
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The active air conditioner unit is extracted and removed from the refuge chamber. The cooling function is replaced by a passive cold storage system that requires minimal space. The cold accumulator can be integrated into the refuge chamber structure or placed in adjacent spaces, significantly reducing the volume dedicated to cooling equipment compared to traditional air conditioner installations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Cooling capacity is prepared in advance and stored in a compact cold accumulator system. By pre-charging the cold storage system during normal operations, the refuge chamber does not need to accommodate large active cooling equipment during emergencies, reducing space requirements while ensuring cooling availability when needed most.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective and efficient cooling of refuge chambers in emergency situations without the need for external energy or explosion-proofing, prolonging the cooling duration and reducing space requirements, while also providing dehumidification and potential drinking water through condensation, thus ensuring life-preserving conditions.

Implementation Method 1

cooling of a refrigerating agent in a cold accumulator with a cooling device

Methodology Applied
Scientific EffectHeat removal: Cooling

Implementation Method 2

release of the cold being stored in the refrigerating agent of the cold accumulator in the refuge chamber (the cold mass—the refrigerating agent—is exposed for heat transfer with the the refuge chamber)

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

a condenser, especially in the form of at least one condensation plate, being provided for condensing moisture from the air in the refuge chamber by means of the cold being stored in the refrigerating agent of the cold accumulator

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10161248B2Method for cooling a refuge chamber in an emergency situation
Publication Date: 2018.12.25 DRAGER SAFETY AG & CO KAAA
  • US10161248B2 patent drawing
  • US10161248B2 patent drawing
  • US10161248B2 patent drawing

AI summary

A method for cooling a refuge chamber (100) with an emergency cooler (10) in an emergency situation includes cooling of a refrigerating agent (22) in a cold accumulator (20) with a cooling device (30) and detecting an emergency situation. Cold being stored in the refrigerating agent (22) of the cold accumulator (20) is released into the refuge chamber (100)—the refrigerating agent (22) of the cold accumulator (20) is exposed for heat transfer with the refuge chamber (100).