Cold-Active Lactase Enzymes for Rapid Lactose Hydrolysis

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Solution Overview

Problem

Existing lactases are not suitable for lactose hydrolysis at low or high temperatures, leading to microbial growth and enzyme inactivation, which complicates the production of lactose-free dairy products, especially in processes like ultra-heat treated milk.

Innovation Solution

Development of beta-galactosidases with improved stability and activity at a broad range of temperatures and pH values, allowing for efficient lactose reduction in dairy products using low enzyme concentrations and short incubation times, even at low temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If existing lactases are used for lactose hydrolysis at low temperatures, then microbial growth is prevented, but enzyme activity drops and prolonged incubation is required

Engineering Contradiction:
Improveincubation temperatureVSAvoidlactose hydrolysis rate
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent modifies the enzyme's amino acid sequence to change its physical-chemical properties, specifically improving cold activity and stability. The engineered beta-galactosidase maintains high activity at low temperatures (4-10°C) whereas wild-type enzymes show dramatically reduced activity, thus resolving the contradiction between low temperature operation and productivity.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If existing lactases are used for lactose hydrolysis at high temperatures, then microbial growth is controlled, but enzyme inactivation occurs

Engineering Contradiction:
Improveprocessing temperatureVSAvoidenzyme stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent engineers the beta-galactosidase with enhanced thermal stability through amino acid sequence modification. The modified enzyme maintains structural integrity and catalytic activity at elevated temperatures (up to 60-70°C) where wild-type enzymes would denature, thus resolving the contradiction between high temperature processing and enzyme stability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If high enzyme dosages are used to maintain activity at low temperatures, then lactose hydrolysis efficiency is improved, but production cost increases

Engineering Contradiction:
Improvelactose hydrolysis efficiencyVSAvoidenzyme dosage
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent modifies the enzyme's intrinsic properties through amino acid sequence engineering to enhance its catalytic efficiency at low temperatures. The engineered beta-galactosidase achieves high turnover numbers and maintains stability at refrigeration temperatures, allowing effective lactose hydrolysis with much lower enzyme dosages compared to wild-type enzymes, thus resolving the contradiction between productivity and enzyme quantity required.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of lactose-free dairy products with high milk quality by maintaining enzyme activity and reducing lactose concentrations to less than 0.2 g/L within a few hours, suitable for various dairy products including fermented items.

Implementation Method 1

Lactase (beta-galactosidase; EC 3.2.1.23) is the enzyme that performs the hydrolysis step of the milk sugar lactose into monosaccharides

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS20250324990A1Lactase enzymes with improved activity at low temperatures
Publication Date: 2025.10.23 KERRY GRP SERVICES INT LTD
  • US20250324990A1 patent drawing
  • US20250324990A1 patent drawing
  • US20250324990A1 patent drawing

AI summary

The present invention relates to new improved peptide or dimeric peptides exhibiting beta-galactosidase enzyme activity as well as improved methods for reducing the lactose content in compositions in particular at low temperatures.