Cold Plasma Surface Functionalization for Medical Device Lubricity

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Solution Overview

Problem

Existing medical devices, such as catheters, face challenges in achieving consistent and controlled surface modifications to enhance lubricity and functionality.

Innovation Solution

The method involves functionalizing the surface of medical devices using cold plasma, which creates reactive sites for subsequent polymerization, allowing for the creation of either hydrophilic or hydrophobic surfaces by grafting polymers or monomers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional surface treatment methods are used on medical devices, then the manufacturing process is simple, but the surface functionalization consistency and control are poor

Engineering Contradiction:
Improvesurface functionalization consistencyVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies cold plasma treatment to modify surface parameters such as surface energy, wettability, and chemical composition. By controlling plasma parameters (power, gas flow, treatment time), the method achieves consistent and controllable surface functionalization with hydrophilic or hydrophobic properties, resolving the contradiction between manufacturing precision and process complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces conventional mechanical or chemical coating methods with cold plasma treatment. This substitution enables precise control over surface properties through energy input rather than material application, improving surface functionalization consistency while maintaining process simplicity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the surface is treated to enhance lubricity, then insertion performance improves, but the surface properties become less stable

Engineering Contradiction:
Improveinsertion performanceVSAvoidsurface property stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent applies cold plasma treatment as a preliminary surface modification step before device insertion. This preliminary action creates stable surface functional groups (hydroxyl, carboxyl, amine) that provide consistent lubricity and hydrophilicity, ensuring both improved insertion performance and stable surface properties throughout device use

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a composite surface structure by combining the base medical device material with plasma-induced functional groups. This composite surface maintains the mechanical properties of the original material while adding stable lubricious characteristics, resolving the contradiction between ease of operation and surface stability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively modifies the surface properties of medical devices, enhancing lubricity and reducing friction, which improves insertion and handling of devices like catheters.

Implementation Method 1

functionalizing a surface of the medical device using cold plasma

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

functionalizing the plasma-treated surface with a polymer may include plasma polymerizing the monomer plasma onto the plasma-treated surface

Methodology Applied
Scientific EffectPlasma polymerization: Photopolymerisation

Implementation Method 3

contacting the surface with cold plasma to provide a plasma-treated surface and functionalizing the plasma-treated surface with a polymer

Methodology Applied
Scientific EffectSurface functionalization: Adsorption

Implementation Method 4

enhancing lubricity and reducing friction, which improves insertion and handling of devices like catheters

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS12296071B2Functionalisation of medical devices
Publication Date: 2025.05.13 CONVATEC TECH INC
  • US12296071B2 patent drawing
  • US12296071B2 patent drawing

AI summary

Methods of modifying medical devices and medical devices are disclosed. One embodiment of a method of modifying a medical device includes functionalizing a surface of the medical device using cold plasma. One embodiment of a medical device is obtained by a method of modifying a device that includes functionalizing a surface of the medical device using cold plasma.