Dual-Function Cold Plate With Heat Pipe for Variable Datacenter Heat Loads

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Solution Overview

Problem

Datacenter cooling systems face challenges in efficiently managing varying heat loads from high heat density components like GPUs, CPUs, and switches, requiring a cooling solution that can adapt to different thermal margins and power consumption levels while optimizing power utilization.

Innovation Solution

An intelligent dual function cold plate system with a heat pipe that integrates microchannels and a heat pipe, allowing for active fluid flow control, where the heat pipe can be used independently or in conjunction with the cold plate to address cooling requirements based on temperature and power consumption, enabling efficient cooling of both high and medium to low heat density components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single cold plate system is used for cooling, then the structure is simple, but it cannot efficiently manage varying heat loads from different components

Engineering Contradiction:
Improvecooling adaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cold plate is divided into multiple independent channels, each dedicated to cooling specific components (CPU, GPU, switches). Each channel can independently adjust coolant flow to match the heat load of its assigned component, enabling adaptive cooling without requiring a completely separate cooling system for each component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates dynamic flow control mechanisms that adjust coolant flow rates in real-time based on the thermal conditions and power consumption of each component. This dynamic adjustment allows the single cold plate to adapt to varying heat loads while maintaining simple overall system architecture.

Inventive Principle:
Principle #15Dynamics

2Reliability

If coolant flow is increased to meet peak cooling demands, then cooling performance is sufficient, but power consumption increases

Engineering Contradiction:
Improvecooling performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Different channels within the cold plate are designed with locally optimized coolant flow rates matched to the specific heat load requirements of each component. High-performance components like GPUs receive higher flow rates, while lower-heat components receive reduced flow, eliminating the need to pump excessive coolant through all components at maximum flow rates.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes coolant flow parameters (flow rate, temperature) based on real-time monitoring of component power consumption and thermal conditions. This parameter adjustment ensures sufficient cooling performance during peak loads while reducing power consumption during lower-demand periods.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If separate cooling systems are used for each component, then cooling precision is high, but device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cold plate is segmented into multiple independently controlled channels, each with its own flow control mechanism. This segmentation enables precise temperature control for each component (CPU, GPU, switches) while maintaining a unified cold plate structure, avoiding the complexity of completely separate cooling systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The single cold plate structure serves multiple functions by simultaneously cooling different components with different thermal requirements. Through its multi-channel design with independent flow control, it provides component-specific temperature control precision while maintaining the simplicity of a unified cooling device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively balances cooling demands across multiple components, promoting efficiency by dynamically adjusting coolant flow and utilizing the heat pipe and cold plate features to maintain optimal operating temperatures, thereby optimizing power consumption and cooling performance.

Implementation Method 1

a heat pipe that is coupled to the auxiliary computing device at an evaporator section

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

a second flow of a coolant through the heat pipe and the cold plate in response to a determination that the auxiliary computing device is generating heat

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

a first flow of a coolant through the cold plate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a cooling tower or other external heat exchanger that receives heated coolant from the datacenter and that disperses the heat by forced air or other means to the environment

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12069836B2Intelligent dual function cold plate system with heat pipe for datacenter cooling systems
Publication Date: 2024.08.20 NVIDIA CORP
  • US12069836B2 patent drawing
  • US12069836B2 patent drawing
  • US12069836B2 patent drawing

AI summary

Systems and methods for cooling a datacenter are disclosed. In at least one embodiment, a cold plate is coupled to a condenser section of a heat pipe and to a primary computing device, with the heat pipe coupled to an auxiliary computing device at an evaporator section of the heat pipe, so that the cold plate draws heat from the primary computing device and from the heat pipe.