Cold Row Enclosure Cooling Without Raised Floor Plenums

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Solution Overview

Problem

Data centers face significant energy consumption and inefficiencies in cooling systems due to high power usage by servers and HVAC systems, leading to increased operational costs and heat management challenges in densely populated server racks.

Innovation Solution

The implementation of a cold row encapsulation structure with integrated cooling modules that utilize water-based cooling coils to exchange heat with hot air, eliminating the need for raised floors and underfloor plenums, and allowing for efficient air circulation and cooling without introducing outside air, while also optionally mixing outside cool air when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional HVAC systems are used to cool data centers, then cooling coverage is provided, but energy consumption increases significantly

Engineering Contradiction:
Improvecooling coverageVSAvoidHVAC energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The data center cooling system is segmented into individual rack-level cooling units rather than using centralized HVAC. Each cooling unit serves a specific rack, allowing for localized cooling control and elimination of energy-wasting airflow to unoccupied spaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Cooling is applied locally at each rack level rather than uniformly throughout the entire data center space. This allows cooling resources to be concentrated where heat is generated, improving cooling efficiency while reducing overall energy consumption.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If raised floors and underfloor plenums are used for air distribution, then cooling air can be supplied to cold aisles, but device complexity and construction cost increase

Engineering Contradiction:
Improveair distributionVSAvoidfloor structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The complex raised floor and underfloor plenum infrastructure is completely removed from the system. Instead, cooling air is distributed directly through the rack-mounted cooling units, eliminating the need for elaborate floor structures while maintaining effective air distribution.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If cold rows are enclosed to improve cooling efficiency, then cooling effectiveness increases, but air flow management becomes more complex

Engineering Contradiction:
Improvecooling effectivenessVSAvoidair flow management
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cold row enclosure and cooling units are merged into an integrated rack-level system. The enclosure naturally directs airflow through the servers, and the cooling units are positioned to work in conjunction with the enclosure structure, simplifying air flow management while maintaining high cooling effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces energy consumption by minimizing the power usage of cooling systems, enhances cooling efficiency, and decreases the adverse effects of heat on server performance and reliability, thereby achieving substantial cost savings and improved data center operations.

Implementation Method 1

cooling modules that utilize water-based cooling coils to exchange heat with hot air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

allowing for efficient air circulation and cooling

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9930811B2Cold row encapsulation for server farm cooling system
Publication Date: 2018.03.27 R2 SOLUTIONS LLC
  • US9930811B2 patent drawing
  • US9930811B2 patent drawing
  • US9930811B2 patent drawing

AI summary

An apparatus includes an enclosure defining an interior space and includes a server-rack port configured to engage one or more of racks such that one or more servers installed in each rack are contiguous to the interior space. The enclosure is inside of a room and each server includes a fan that draws air from the interior space into the server and expels the air outside of the enclosure into the room. The apparatus also includes a mixing chamber that is contiguous to the enclosure. The mixing chamber includes a set of one or more dampers that are contiguous to natural air outside of the room and that are opened up when a temperature outside reaches a threshold value.