Open-Frame Cold Regulating Valve for Low-Drag Fan Duct Flow

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Solution Overview

Problem

The existing cold regulating valve in aircraft propulsion systems creates drag in the fan duct when in a closed position, adversely affecting the propulsion system's performance.

Innovation Solution

A cold regulating valve with an open frame design and movable shutters that reduce drag by allowing the air flow to pass through without obstruction, featuring a half-cylindrical shape with curved side walls and guidance tracks for smooth operation, and an actuator mechanism for transitioning between open and closed positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a butterfly type valve with a flat plate is used to regulate cold air flow, then the valve can effectively control the quantity of cold air introduced into the heat exchanger, but the closed flat plate creates a closed cavity within the fan duct generating drag and adversely affecting propulsion system performance

Engineering Contradiction:
Improvecold air flow regulationVSAvoiddrag in fan duct
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The valve is segmented into a fixed frame and movable shutters that can independently control flow while maintaining an open configuration. The shutters divide the flow path without creating a closed cavity, allowing flow regulation without generating drag.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of closing the flow path with a solid plate (butterfly valve), the invention inverts the approach by using an open frame structure with movable shutters that redirect flow around openings. This maintains flow path openness even in the closed position, eliminating drag while preserving flow control capability.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If a solid plate valve is used to close the cold air flow, then the valve achieves complete flow closure, but it creates a closed cavity that generates drag and reduces propulsion system efficiency

Engineering Contradiction:
Improveflow closure capabilityVSAvoidpropulsion system performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The valve structure is segmented into multiple shutters within an open frame, allowing flow closure through distributed shutters rather than a single solid plate. This maintains an open overall configuration that prevents drag generation while achieving flow control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve adopts a porous-like open frame structure with multiple openings instead of a solid plate. This allows the valve to close flow through shutter positioning while maintaining an open configuration that prevents drag, similar to how porous materials allow flow through their structure.

Inventive Principle:
Principle #31Porous materials

3Ease of operation

If a butterfly valve flat plate is positioned in the fan duct, then the valve can regulate cold air flow to the heat exchanger, but the closed position creates drag that adversely affects fan duct performance

Engineering Contradiction:
Improvecold air flow regulationVSAvoiddrag force in fan duct
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The invention inverts the traditional valve approach by using an open frame with movable shutters instead of a solid closing plate. This allows flow regulation while maintaining an open configuration that eliminates drag force generation in the fan duct.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The valve design adds dimensional complexity with multiple shutters and an open frame structure, transforming the simple 2D flat plate into a 3D open configuration. This dimensional change allows flow control functionality while maintaining fan duct openness to avoid drag.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3851659B1Cold regulating valve for a heat exchanger system of an aircraft propulsion system
Publication Date: 2022.08.17 AIRBUS OPERATIONS (SAS)
  • EP3851659B1 patent drawingFigure 1
  • EP3851659B1 patent drawingFigure 2
  • EP3851659B1 patent drawingFigure 3

AI summary

The invention relates to a cold regulating valve (34) for a heat exchanger system of an aircraft propulsion system, where the cold regulating valve (34) comprises an open frame (40) which delimits an opening (45), two shutters (51,52) with an external convex shape slidely mounted on the open frame (40) between a closed position and an open position, a mechanism (60) linked to the shutters (51,52) and mobile between a first position and a second position, and wherein the mechanism (60) moves the shutters (51,52) from the closed position to the open position when it moves from the first position to the second position and vice versa, and an actuator acting on the mechanism to move it from the first position to the second position and vice versa. The specific embodiment of the cold regulating valve (34) generates a low drag when the shutters are in closed position.