Cold Water Pipe Connection for Floating OTEC Heave Motion

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Solution Overview

Problem

Ocean Thermal Energy Conversion (OTEC) power plants face low overall efficiency, high parasitic loads, and high construction and operating costs due to the limited temperature difference between warm and cold ocean waters, as well as environmental concerns related to nutrient-rich cold water discharge.

Innovation Solution

A floating, multi-stage heat engine system with a structurally integrated cold and warm water intake and discharge system, utilizing a continuous offset staved cold water pipe and a hybrid cascading multi-stage heat exchange design to minimize pressure drops and enhance energy transfer, while discharging water at appropriate depths to reduce environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a long cold water intake pipe is used to reach deep ocean water, then cold water supply is achieved, but construction costs and structural complexity increase

Engineering Contradiction:
Improvecold water temperatureVSAvoidpipe structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cold water intake pipe is divided into multiple sections that can be assembled in stages. The pipe structure is segmented into upper, middle, and lower portions with different structural characteristics, allowing each section to be optimized independently and simplifying construction and installation processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pipe transitions from a purely vertical structure to a curved path that extends horizontally before descending vertically. This dimensional change allows the pipe to reach deep water while reducing the height requirement and improving structural stability against wave-induced movements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the floating platform is kept minimal to reduce costs, then construction costs decrease, but the platform becomes more susceptible to wave-induced heave motion

Engineering Contradiction:
Improveconstruction costVSAvoidplatform stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

Ballast tanks are incorporated into the platform structure to provide counterweight and stabilize the platform against wave-induced heave motion. The ballast system compensates for the minimal platform size, maintaining stability without requiring a larger or more complex structure.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The platform utilizes flexible membrane structures and thin-walled components that can adapt to wave motions while maintaining structural integrity. This flexibility allows the minimal platform to respond to environmental forces without requiring heavy reinforcement.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If a simple pipe connection is used between floating platform and cold water pipe, then ease of installation improves, but the connection cannot accommodate platform heave motion

Engineering Contradiction:
Improveconnection installation easeVSAvoidconnection adaptability to motion
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The connection system incorporates dynamic elements including spherical bearings and universal joints that allow the rigid pipe to connect to the moving platform. These dynamic components accommodate heave, pitch, and roll motions while maintaining a secure, leak-free connection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connection geometry and orientation are designed to change with platform motion parameters. The spherical bearing radius and joint configurations are specifically calculated to maintain proper alignment and sealing under varying motion conditions.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If large heat exchange surface areas are used to maximize heat transfer, then energy transfer efficiency improves, but parasitic load increases

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidparasitic load
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The heat exchange surfaces are distributed throughout the water column at different depths and locations rather than concentrated in one area. This local distribution optimizes heat transfer at each depth zone while reducing the total pumping power required to move water through a centralized exchange system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Heat exchange occurs across multiple vertical and horizontal dimensions throughout the ocean water column. The system utilizes the three-dimensional space available in the water column, placing heat exchange surfaces at various depths to maximize thermal gradient utilization without requiring excessive surface area in any single location.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases overall efficiency, reduces parasitic loads, lowers construction and operating costs, and minimizes environmental impact by optimizing energy transfer and water discharge practices, making OTEC power generation more viable and sustainable.

Implementation Method 1

The cold water pipe is suspended from the floating, minimal heave structure

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

multi-stage heat exchange system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

uses the temperature difference between surface and deep sea tropical waters to drive a heat engine to produce electrical energy

Methodology Applied
Scientific EffectThermal energy conversion: Heat Engine

Implementation Method 4

The offset staved pipe design has been shown to reduce the forces acting on the pipe

Methodology Applied
Scientific EffectVortex shedding: Kármán Vortex Street

Data Source

PatentUS9151279B2Ocean thermal energy conversion power plant cold water pipe connection
Publication Date: 2015.10.06 ABELL FOUNDATION INC
  • US9151279B2 patent drawing
  • US9151279B2 patent drawing
  • US9151279B2 patent drawing

AI summary

An offshore structure for use with an OTEC system includes a submerged spar having a lower portion having a cold water intake. The cold water intake includes a domed terminus in fluid communication with a cold water pipe. A dry machinery space adjacent the cold water intake includes one or more cold water supply pumps and one or more cold water pipe lifting and retention winches having a lifting cable connected to the cold water pipe.