Collagen Wound Dressing Plasma pH Control

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Solution Overview

Problem

Current collagen dressings for wound care do not effectively address the need for improved wound healing by maintaining an optimal acidic pH environment, which is crucial for reducing protease activity and promoting collagen and fibroblast activity at the wound site.

Innovation Solution

A method involving dissolving collagen in an acid solution, forming a collagen matrix, and reducing its pH value through a plasma treatment to create a wound dressing that can maintain a pH range of 2 to 6, thereby promoting faster and more complete wound healing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If collagen dressings are made from bovine collagen sources processed via acid or enzymatic extraction, then purified type I collagen material is obtained, but the dressings fail to maintain optimal acidic pH environment for wound healing

Engineering Contradiction:
Improvewound healing effectivenessVSAvoidprotease activity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the pH of the collagen dressing through plasma treatment. The plasma treatment process alters the chemical parameters of the collagen matrix, introducing acidic groups that lower the pH to the optimal range (pH 2-6) for wound healing. This parameter modification directly addresses the contradiction by making the dressing effective at inhibiting protease activity while maintaining collagen purity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional chemical crosslinking or pH adjustment methods with plasma treatment. Instead of using chemical reagents to modify the collagen dressing pH, the invention uses plasma energy to directly treat the collagen matrix, substituting a physical/energy-based method for chemical methods. This achieves the desired acidic pH environment without compromising collagen purity or requiring additional chemical processing steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If plasma treatment is applied to reduce pH value of collagen matrix, then protease activity is reduced and wound healing is promoted, but additional processing steps are required

Engineering Contradiction:
Improvewound healing effectivenessVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The plasma treatment process serves multiple functions simultaneously: it lowers the pH of the collagen matrix, introduces functional groups that enhance wound healing properties, and potentially provides surface sterilization. By combining multiple beneficial effects into a single processing step, the patent reduces overall process complexity while achieving the desired wound healing effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The plasma acts as an intermediary between the collagen dressing and the wound environment. It modifies the collagen surface properties and pH without requiring direct contact with chemical reagents or complex multi-step processing. The plasma treatment creates a functional interface that promotes wound healing while simplifying the manufacturing approach compared to traditional chemical modification methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively lowers the pH of the wound environment, reducing protease activity, inhibiting pathogenic bacteria growth, and increasing oxygen levels, leading to improved wound healing outcomes.

Implementation Method 1

reducing pH value of the collagen matrix by a first plasma treatment

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Data Source

PatentEP4192534B1Method of making collagen wound dressings
Publication Date: 2024.11.06 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • EP4192534B1 patent drawingFigure 1~4

AI summary

An article. The article includes more than 50 wt% collagen matrix, wherein the collagen matrix has a pH value from 2 to 6; wherein the article is a wound dressing.