Collapsible Containment Airlock with Welded Plastic Shell

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Solution Overview

Problem

Existing containment airlocks with rigid frames are difficult to install and disassemble, exposing operators to contamination risks and requiring significant time and resources, while their adhesive-based shells can be prone to separation issues and inadequate containment quality.

Innovation Solution

A containment airlock with a self-supporting, collapsible frame and a flexible, removably attached shell that can be easily expanded or collapsed, reducing the need for adhesives and allowing for modular assembly and quick installation/disassembly, featuring articulated reinforcing rods and a dust-tight, welded plastic shell for enhanced safety and containment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid frame with adhesive-based shell is used, then structural strength is provided, but installation and disassembly become difficult and time-consuming

Engineering Contradiction:
Improvestructural strengthVSAvoidinstallation and disassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The frame is divided into multiple planar elements that can be independently assembled and collapsed. Each plane frame consists of modular segments connected by hinges, allowing the structure to be broken down into manageable units for rapid assembly and disassembly while maintaining overall structural integrity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame transitions from a static rigid structure to a dynamic collapsible structure through the introduction of hinged connections. The planar elements can rotate and fold relative to each other, enabling the frame to collapse into a compact configuration for easy storage and rapid deployment without sacrificing strength during the extended work position

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If a rigid frame is used, then structural stability is maintained, but the frame cannot be easily collapsed for storage

Engineering Contradiction:
Improvestructural stabilityVSAvoidcollapsibility for storage
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The frame incorporates hinged connections that allow planar elements to rotate and fold, transforming the structure from a fixed rigid form to a dynamic collapsible system. The hinges maintain structural stability when the frame is in its extended work position while enabling easy collapse into a compact configuration for storage and transport

Inventive Principle:
Principle #15Dynamics

3Reliability

If adhesive-based shell is used, then containment is provided, but adhesive separation reduces containment quality

Engineering Contradiction:
Improvecontainment qualityVSAvoidadhesive separation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The adhesive layer is completely removed from the shell construction. Instead of using adhesives to bond vinyl layers, the invention employs a welded plastic shell construction where thermoplastic layers are joined by welding processes, eliminating the adhesive separation problem entirely and providing more reliable containment

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If the frame is made decontaminatable for reuse, then cost is reduced, but decontamination is difficult and tedious

Engineering Contradiction:
Improvecost efficiencyVSAvoiddecontamination difficulty
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The frame is constructed from materials and in a manner that facilitates easy decontamination and potential disposal after use. The modular planar element design with hinged connections allows for simple cleaning access and the possibility of replacing the entire frame structure rather than attempting complex decontamination procedures, treating the frame as a disposable or easily replaceable component

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS11193300B2Containment airlock comprising an articulated, collapsible self-supporting frame
Publication Date: 2021.12.07 ORANO DEMANTELEMENT
  • US11193300B2 patent drawing
  • US11193300B2 patent drawing
  • US11193300B2 patent drawing

AI summary

A containment airlock, in particular an airlock for intervention on a site likely to be contaminated with radiation, asbestos and biological and/or chemical agents. The containment airlock includes a self-supporting frame and a flexible containment shell. The shell is configured to be assembled with the frame. The frame is articulated so as to be extensible between a folded storage position and an extended intervention position. The frame includes articulated reinforcement rods. The articulated reinforcement rods include rigid segments and at least one intermediate articulation connecting the segments.