Collapsible and portable shape-sorting learning and development toy

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Solution Overview

Problem

Conventional shape-sorting toys are bulky and non-collapsible, making them unsuitable for travel or convenient storage, and lack features that cater to the developmental needs of both infants and toddlers.

Innovation Solution

A collapsible and portable shape-sorting toy with a soft housing, aperture plate, photographic display, and baby-safe mirror elements, secured by hook-and-loop fasteners, allowing for customizable aperture plates and blocks, and converting into a flat shape for storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional shape-sorting toys use a hollow receptacle with multiple apertures and blocks, then the toy provides educational value for shape learning and manual dexterity development, but the toy becomes bulky and non-portable for travel or storage

Engineering Contradiction:
Improveeducational functionalityVSAvoidtoy size
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The toy is divided into separable components: an aperture plate with shapes, matching blocks, and a soft housing. These components can be detached and stored separately or together, reducing the volume required for storage and travel while maintaining the educational shape-sorting functionality when assembled for play.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The soft housing is designed to be collapsible and expandable. When collapsed, it reduces to a compact form factor suitable for portability. When expanded, it provides the necessary structure for the shape-sorting activity, allowing the toy to dynamically change volume based on usage needs.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If the toy is designed to be collapsible and portable, then the toy becomes suitable for travel and storage, but the structural integrity and safety features may be compromised

Engineering Contradiction:
Improvetoy sizeVSAvoidstructural integrity
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The housing is constructed from soft, flexible material that can be collapsed for portability yet maintains sufficient structural integrity when assembled for play. The soft material inherently eliminates sharp edges and pinch points, ensuring safety while allowing collapsible design.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The housing features rounded, curved surfaces without sharp angles or protrusions. This curvature design maintains structural integrity during collapsing and expanding while eliminating pinch points and sharp edges, ensuring safety for toddlers during both storage and play configurations.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Adaptability or versatility

If the toy includes additional elements like photographic display and mirror, then the toy provides entertainment value for infants, but the device complexity increases

Engineering Contradiction:
Improveentertainment functionalityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The soft housing serves multiple functions: it acts as the structural container for the shape-sorting game, provides a collapsible portable structure, and includes integrated pockets for storing blocks and attachments. This multi-functionality reduces the need for separate storage containers and simplifies the overall device despite added features.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The photographic display and mirror elements are stored within pockets integrated into the soft housing structure. When not in use, these elements are nested within the housing, maintaining a clean simple exterior. When needed, they can be accessed and attached to the housing, providing infant entertainment without permanently increasing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of repair

If the aperture plate is secured with hook-and-loop fasteners, then the aperture plate can be easily removed for cleaning, but the manufacturing precision and secure attachment may be reduced

Engineering Contradiction:
Improvecleaning accessibilityVSAvoidattachment security
Core Design Contradiction:
Ease of repairVSManufacturing precision

Solution Approach 1:

The hook-and-loop fastener system allows the aperture plate to be easily attached and detached by simple pulling motions. While this provides ease of removal for cleaning, the fastener design incorporates sufficient engagement surface area and strength to securely hold the aperture plate in place during normal play, balancing accessibility with security through parameter optimization of the fastener system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a safe, entertaining, and educational experience for both infants and toddlers, with enhanced safety features and versatility, including use as a crib mirror or art display, while allowing for easy cleaning and customization.

Implementation Method 1

The aperture plate element is secured by hook-and-loop (e.g., VELCRO™) fasteners

Methodology Applied
Scientific EffectHook-and-loop fastening: Mechanical Fastener

Data Source

PatentUS9713776B1Collapsible and portable shape-sorting learning and development toy
Publication Date: 2017.07.25 LEUNG DWIGHT N
  • US9713776B1 patent drawing
  • US9713776B1 patent drawing
  • US9713776B1 patent drawing

AI summary

A multi-component collapsible and portable shape-sorting learning and development toy including a soft housing, an aperture plate element with a plurality of openings together with a matching number of blocks adapted to be inserted in the openings of the aperture plate element, a photographic display element, and a baby-safe mirror element. The toy and the individual component parts are adapted to a variety of uses for play.