Collapsible Bunk Bed Frame With Hinged Folding End Walls

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Solution Overview

Problem

Conventional bunk bed frames require time-consuming assembly, disassembly, and storage processes, leading to potential part loss during movement or rental, as they need to be individually constructed, unstacked, and re-packaged for storage and transport.

Innovation Solution

A collapsible bunk bed design featuring hingedly attached end walls and side members, with integrally formed corner members and a connecting mechanism that allows for smooth folding and separation into individual beds, facilitating easy assembly, disassembly, and compact storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional bed frames are constructed with separate headboard, footboard, and side rails that must be assembled, then the bed frame provides stable support structure, but the assembly and disassembly process is time-consuming and requires careful handling of multiple parts

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The headboard, footboard, and side rails are merged into a single integrated frame structure that moves as one unit. The hinged connections allow the entire frame to fold together without requiring separation of individual components, eliminating the time-consuming assembly and disassembly process while maintaining structural stability through the rigid interconnected design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The frame is segmented into foldable sections connected by hinges, allowing the structure to be divided into manageable segments for storage and transport while remaining a unified structure during use. The hinged connections create natural segmentation points that enable compact folding without compromising the overall structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If bunk beds are stacked vertically to reduce footprint, then space efficiency is improved, but the beds must be unstacked, individually disassembled, and re-packaged for storage

Engineering Contradiction:
Improvefootprint areaVSAvoidstorage operation
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The upper and lower bunk frames are merged into a single integrated unit through corner post connections that link both frames together. This allows the entire bunk bed assembly to be moved and stored as one unit without requiring unstacking or individual disassembly of separate beds, maintaining space efficiency while dramatically simplifying storage operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The corner posts incorporate hinged connections that allow the frame to dynamically transition between stacked and folded configurations. This dynamic design enables the bunk bed to maintain its vertical stacked form for space-efficient storage while allowing easy folding for transport, eliminating the need for complex unstacking and re-packaging operations.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If bed frames are disassembled for storage and transport, then compact storage is achieved, but there is opportunity for loss of parts and damage to individual components

Engineering Contradiction:
Improvestorage volumeVSAvoidpart retention
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

All frame components are merged into a single integrated folding structure where headboard, footboard, and side rails are permanently connected through hinged joints. This eliminates the risk of losing individual parts during disassembly and reassembly, as there are no separate components to separate - the entire frame folds together as one unified unit while achieving compact storage volume.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If rental furniture is moved frequently, then adaptability to different locations is improved, but the repeated assembly and disassembly increases time consumption and risk of part loss

Engineering Contradiction:
Improvelocation adaptabilityVSAvoidhandling time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The frame components are merged into a single integrated unit that can be quickly folded and moved without repeated assembly and disassembly. This maintains location adaptability for rental furniture while eliminating the cumulative time consumption and part loss risk associated with frequent handling of multiple separate components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The collapsible design significantly reduces the time and effort required for handling and storing bunk beds, minimizing the risk of part loss and enabling efficient transportation by allowing the bed frames to be folded into a compact, flat assembly for storage and transport.

Implementation Method 1

The wall portion of each end wall is hingedly attached at each end to the corresponding corner member and is also hinged along a vertical seam in the central portion of the wall portion

Methodology Applied
Scientific EffectHinge: Hinge

Implementation Method 2

A vertically extending connecting member interconnects the corresponding end walls of the first and second bed frames, each connecting member being formed of two parts hingedly connected along a seam therebetween coextensive to the vertical seam in the wall members

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS7376986B2Collapsible bed frame
Publication Date: 2008.05.27 FOLDING BUNK PROPERTIES FBP
  • US7376986B2 patent drawing
  • US7376986B2 patent drawing
  • US7376986B2 patent drawing

AI summary

A collapsible bunk bed is provided having a first and second bed frame, one of which is positioned vertically above the other to form the bunk bed. The end walls of each bed frame have a hinged joint in the central portion so that the bunk bed may be folded into a collapsed configuration without disassembly of the end walls and side rails.