Collapsible Container Hinge Mechanism for Compact Storage

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Solution Overview

Problem

Conventional storage containers lack an efficient method to transition from a fully double stacked assembled position to a fully collapsed position, making them difficult to transport and store compactly.

Innovation Solution

A collapsible container design featuring hingedly connected sides and doors that can be rotated and secured in a specific order to transform from a fully assembled position to a flat, parallel orientation, allowing for efficient collapse and reassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If conventional storage containers are used in a fully double stacked assembled position, then storage capacity and structural stability are improved, but transportability and space utilization deteriorate

Engineering Contradiction:
Improvestorage capacityVSAvoidtransportability
Core Design Contradiction:
Volume of stationary objectVSLength of moving object

Solution Approach 1:

The container employs dynamic hinge connections between side walls, rear wall, and base that enable the structure to transition from a rigid double-stack configuration to a collapsed flat configuration. The hinges allow controlled folding movements while maintaining structural integrity during both assembled and collapsed states, resolving the contradiction between stability for storage and compactness for transport.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The container is divided into separable components (side walls, rear wall, base) connected by hinges, allowing the structure to be segmented and folded independently. This segmentation enables the container to collapse from a double-stack configuration to a flat configuration, improving transportability while maintaining full storage capacity when assembled.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If conventional storage containers are used in a fully double stacked assembled position, then structural stability is improved, but ease of collapse and reassembly deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of collapse and reassembly
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The hinge connections are pre-configured during manufacturing to enable automatic alignment and secure engagement during collapse and reassembly operations. The hinge structure is designed so that when the container is collapsed or assembled, the components naturally align and lock into place without requiring complex alignment procedures, thereby improving ease of operation while maintaining structural stability.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If conventional storage containers are used, then manufacturing simplicity is maintained, but adaptability for compact storage and transport deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability for compact storage and transport
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The container utilizes flexible hinge joints that can be integrated into the wall structure without requiring separate complex mechanical components. These flexible connections allow the container to adapt between assembled and collapsed configurations while maintaining manufacturing simplicity, as the hinges can be formed as integral parts of the wall structure rather than requiring separate assembly steps.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11511935B2Method and apparatus for collapsible container
Publication Date: 2022.11.29 HAVENER ENTERPRISES
  • US11511935B2 patent drawing
  • US11511935B2 patent drawing
  • US11511935B2 patent drawing

AI summary

A hollow container or box formed from a roof, a first side (i.e., or first upper and lower sides), a second side (i.e., for second upper and lower sides), a rear side (i.e., or rear upper and lower sides), a door (i.e., or upper and lower door), and a base placing the container or box in a fully assembled position. Unique side and end access doors are provided. Each of the sides are releasably coupled or hingedly connected to one another and the adjacent sides are hingedly coupled to the base. Upon releasing the sides from one another and rotating each relative to one another in a particular order along various axis rotation, the container or box is transitioned from a fully assembled position into a flat, parallel orientation, fully collapsed position.