Collapsible ISO Container for Rapid HUD-Certified Deployment

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Solution Overview

Problem

Existing emergency structures are not efficiently transportable and do not provide a habitable, robust structure, failing to meet ISO and HUD certification standards, which are crucial for rapid deployment in disaster situations and military operations.

Innovation Solution

A method and assembly that involves an ISO-certified container with pivotally connected dwelling members, allowing it to transform from a closed transport state into an expanded habitable state, meeting HUD certification by manipulating floor, wall, and roof components to form a robust and comfortable structure, while maintaining ISO certification for transport.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing emergency structures are designed for rapid deployment, then deployment speed is improved, but transportability and structural robustness deteriorate

Engineering Contradiction:
Improvedeployment speedVSAvoidstructural robustness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The structure is divided into modular components including collapsible walls with hinge joints, separable floor and ceiling sections, and interchangeable panels that can be quickly assembled and disassembled. This segmentation allows the structure to be broken down for efficient transport while maintaining robustness through standardized connection mechanisms during deployment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The structure incorporates dynamic elements such as collapsible walls that can transition between vertical and horizontal configurations, adjustable support legs, and movable panels that adapt to different deployment states. These dynamic features enable rapid transformation from compact transport mode to fully assembled habitable structure without compromising structural integrity.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If existing emergency structures are designed to be transportable, then transportability is improved, but habitability and structural robustness deteriorate

Engineering Contradiction:
ImprovetransportabilityVSAvoidhabitat robustness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The collapsible walls and panels are designed to nest within each other during transport, with smaller components fitting into spaces within larger structural elements. This nesting arrangement maximizes transport efficiency while ensuring all structural components are accounted for and properly secured, maintaining the potential for robust assembly at the destination.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The structure utilizes materials and design features that allow parameter changes between transport and deployed states, including adjustable wall thicknesses, variable connection mechanisms, and transformable support structures. These parameter changes enable the same components to provide both transport efficiency and deployed structural robustness.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the structure is designed to meet both ISO and HUD certification standards, then certification compliance is improved, but design complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecertification complianceVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The structure employs universal components and standardized connection systems that satisfy requirements from both ISO container standards and HUD emergency housing regulations. Common elements such as reinforced corner posts, standardized panel dimensions, and approved material specifications serve multiple certification requirements simultaneously, reducing the need for separate design tracks for different standards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9085890B2Collapsible transportable structures and related systems and methods
Publication Date: 2015.07.21 RAPID FAB IP
  • US9085890B2 patent drawing
  • US9085890B2 patent drawing
  • US9085890B2 patent drawing

AI summary

A method for rapidly deploying and erecting a HUD-certified structure includes providing an ISO-certified container. The container includes a container frame including a horizontal floor section, an opposed horizontal roof section and first and second opposed vertical end sections, and a pair of opposed vertically-disposed floor panels. The container frame and the opposed floor panels define an interior cavity with a plurality of dwelling members disposed therein. The method further includes transporting the ISO-certified container to a desired location and forming a HUD-certified structure at the desired location, including manipulating at least some of the dwelling members.