Collapsible Surgical Drape for Compact Thermal-Treatment Basin Packaging
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing surgical drapes are not efficiently designed for compact packaging and deployment over medical equipment, particularly those used in thermal treatment systems, which can lead to contamination risks and inefficiencies in use.
Innovation Solution
A surgical drape with a thermoformed basin and flexible side sheet that collapses into a compact package for storage and expands to fit the shape of the equipment, featuring a transparent window for user interaction and an embedded electronically readable tag for secure positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If the surgical drape is made with a sufficiently large unpackaged size to cover the intended medical equipment, then the coverage capability is improved, but the packaging volume and storage space requirements increase
Solution Approach 1:
The surgical drape is folded and packaged within itself, with the larger drape structure containing the smaller packaged form. The drape is folded in a specific sequence where outer layers contain inner layers, creating a compact nested package that expands to full size during deployment, thereby resolving the contradiction between large coverage area and small packaging volume.
Solution Approach 2:
The surgical drape is transformed from a two-dimensional flat packaged state to a three-dimensional expanded coverage state during deployment. The folding technique creates a compact package that occupies minimal space, while upon unfolding and deployment over the medical equipment, it achieves full coverage area, effectively utilizing dimensional transformation to resolve the space contradiction.
2Reliability
If the surgical drape is folded and packaged to minimize contact of sterile surfaces, then contamination risk is reduced, but the complexity of the folding and deployment process increases
Solution Approach 1:
The surgical drape is divided into distinct folded sections or panels through the folding technique, with each segment maintaining its sterile status independently. The folding creates separate compartments or layers that can be deployed in a controlled sequence, reducing the risk of cross-contamination while making the deployment process more manageable and less complex through systematic segmentation.
Solution Approach 2:
The drape is pre-folded and pre-packaged in a sterile configuration before use, with the folding pattern designed in advance to minimize sterile surface contact. The preliminary folding action creates a compact package that maintains sterility, and the pre-established fold lines guide the deployment process, reducing the complexity of real-time folding decisions during surgical preparation.
3Volume of stationary object
If the surgical drape is made collapsible to facilitate compact packaging, then the packaging efficiency is improved, but the structural strength and stability during use may be compromised
Solution Approach 1:
The surgical drape employs dynamic structural properties that allow it to transition between a collapsed compact state for packaging and an expanded stable state for use. The material and construction enable the drape to be collapsible into a small package while maintaining the ability to expand and hold its shape when deployed over medical equipment, resolving the contradiction between compact packaging and structural strength through dynamic adaptability.
Data Source
AI summary
A drape for a piece of equipment used during a medical procedure may be formed of a flexible sheet of polymeric material. The flexible sheet can have a basin portion shape-indexed to a basin or reservoir of the piece of equipment over which the drape is intended to be draped. The flexible sheet can also have a side sheet portion connected to the basin portion. The side sheet portion can drape down the basin or reservoir of the piece of equipment over which the drape is draped. The basin portion of the flexible sheet can be collapsible. As a result, the drape can be collapsed into planar package for storage. Upon being removed from the package, the basin portion of the drape can be expanded to conform to the walls of the basin of the piece of equipment over which the drape is deployed.


