Collapsible Surgical Drape for Compact Thermal-Treatment Basin Packaging

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Solution Overview

Problem

Existing surgical drapes are not efficiently designed for compact packaging and deployment over medical equipment, particularly those used in thermal treatment systems, which can lead to contamination risks and inefficiencies in use.

Innovation Solution

A surgical drape with a thermoformed basin and flexible side sheet that collapses into a compact package for storage and expands to fit the shape of the equipment, featuring a transparent window for user interaction and an embedded electronically readable tag for secure positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the surgical drape is made with a sufficiently large unpackaged size to cover the intended medical equipment, then the coverage capability is improved, but the packaging volume and storage space requirements increase

Engineering Contradiction:
Improvecoverage areaVSAvoidpackaging volume
Core Design Contradiction:
Area of stationary objectVSVolume of stationary object

Solution Approach 1:

The surgical drape is folded and packaged within itself, with the larger drape structure containing the smaller packaged form. The drape is folded in a specific sequence where outer layers contain inner layers, creating a compact nested package that expands to full size during deployment, thereby resolving the contradiction between large coverage area and small packaging volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The surgical drape is transformed from a two-dimensional flat packaged state to a three-dimensional expanded coverage state during deployment. The folding technique creates a compact package that occupies minimal space, while upon unfolding and deployment over the medical equipment, it achieves full coverage area, effectively utilizing dimensional transformation to resolve the space contradiction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the surgical drape is folded and packaged to minimize contact of sterile surfaces, then contamination risk is reduced, but the complexity of the folding and deployment process increases

Engineering Contradiction:
Improvesterility maintenanceVSAvoidfolding complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The surgical drape is divided into distinct folded sections or panels through the folding technique, with each segment maintaining its sterile status independently. The folding creates separate compartments or layers that can be deployed in a controlled sequence, reducing the risk of cross-contamination while making the deployment process more manageable and less complex through systematic segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drape is pre-folded and pre-packaged in a sterile configuration before use, with the folding pattern designed in advance to minimize sterile surface contact. The preliminary folding action creates a compact package that maintains sterility, and the pre-established fold lines guide the deployment process, reducing the complexity of real-time folding decisions during surgical preparation.

Inventive Principle:
Principle #10Preliminary action

3Volume of stationary object

If the surgical drape is made collapsible to facilitate compact packaging, then the packaging efficiency is improved, but the structural strength and stability during use may be compromised

Engineering Contradiction:
Improvepackaging volumeVSAvoidstructural strength
Core Design Contradiction:
Volume of stationary objectVSStrength

Solution Approach 1:

The surgical drape employs dynamic structural properties that allow it to transition between a collapsed compact state for packaging and an expanded stable state for use. The material and construction enable the drape to be collapsible into a small package while maintaining the ability to expand and hold its shape when deployed over medical equipment, resolving the contradiction between compact packaging and structural strength through dynamic adaptability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250281256A1Surgical drape for thermal treatment basin
Publication Date: 2025.09.11 MEDLINE INDUSTRIES
  • US20250281256A1 patent drawing
  • US20250281256A1 patent drawing
  • US20250281256A1 patent drawing

AI summary

A drape for a piece of equipment used during a medical procedure may be formed of a flexible sheet of polymeric material. The flexible sheet can have a basin portion shape-indexed to a basin or reservoir of the piece of equipment over which the drape is intended to be draped. The flexible sheet can also have a side sheet portion connected to the basin portion. The side sheet portion can drape down the basin or reservoir of the piece of equipment over which the drape is draped. The basin portion of the flexible sheet can be collapsible. As a result, the drape can be collapsed into planar package for storage. Upon being removed from the package, the basin portion of the drape can be expanded to conform to the walls of the basin of the piece of equipment over which the drape is deployed.