Collapsible Grill Support Assembly with Rotatable Pin Collar Locking

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Solution Overview

Problem

Conventional grills lack a practical and efficient mechanism for collapsing and expanding their support assemblies, making them cumbersome for transportation and storage.

Innovation Solution

A collapsible support assembly featuring a rotatable pin collar assembly with a spring pin and handle, allowing the legs to transition between a standing locked configuration and a collapsed configuration, enabling easy folding and unfolding for operational and storage use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the grill support assembly is made fixed and stable for operational use, then stability during use is improved, but transportation and storage become cumbersome

Engineering Contradiction:
Improvestability during useVSAvoidtransportation and storage convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The support assembly is designed with dynamic characteristics, allowing it to transition between a stable extended configuration for grilling operations and a collapsed configuration for transportation and storage. The legs can be moved between positions while maintaining stability in the operative state through locking mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The support assembly is divided into separable leg components that can be independently positioned. Each leg can be extended or collapsed relative to the grill body, allowing the structure to be segmented for compact storage while maintaining full support when assembled for use.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a collapsible mechanism is added to the grill support assembly, then transportation and storage convenience is improved, but device complexity increases

Engineering Contradiction:
Improvetransportation and storage convenienceVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The legs are designed to nest within each other when collapsed, with inner portions sliding within outer portions. This nesting arrangement allows the support assembly to compact into a small space while using simple cylindrical structures rather than complex mechanical components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The spring pin automatically engages with retaining apertures to lock the legs in their extended position for grilling operations. This self-locking mechanism eliminates the need for manual locking devices, reducing overall system complexity while maintaining the collapsible functionality.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a locking mechanism is implemented to maintain standing position, then stability during use is improved, but ease of collapsing and expanding deteriorates

Engineering Contradiction:
Improvestanding position stabilityVSAvoidcollapsing and expanding ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The spring pin automatically engages with the retaining aperture when the leg is in the extended position, providing self-locking stability without requiring manual intervention. The same spring mechanism allows easy release by simply pushing the leg to disengage the pin, enabling simple collapsing and expanding operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The complex mechanical locking system is replaced with a simple spring-loaded pin that uses elastic deformation to provide locking force. This substitution maintains stable locking while allowing easy operation through minimal user input to overcome the spring force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a compact and efficient storage of the grill while maintaining stability during use, enhancing user convenience and space management.

Implementation Method 1

a rotatable pin collar assembly configured to attach the first leg to the second leg in a slidable and lockable connection, the rotatable pin collar assembly including a spring pin configured to be retained in the retaining aperture

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11399659B2Collapsible grill
Publication Date: 2022.08.02 HOME DEPOT PRODUCT AUTHORITY LLC
  • US11399659B2 patent drawing
  • US11399659B2 patent drawing
  • US11399659B2 patent drawing

AI summary

An embodiment of a support assembly for a grill may include a leg subassembly comprising a first leg and a second leg, a leg subassembly comprising a first leg and a second leg, the first leg defining a retaining aperture, and a rotatable pin collar assembly configured to couple the first leg to the second leg in a slidable and lockable connection, the rotatable pin collar assembly including a spring pin configured to be retained in the retaining aperture at a first longitudinal position on the first leg when the grill is in a standing locked configuration and configured to be positioned at a second longitudinal position on the first leg when the grill is in a collapsed configuration.