Collapsible Tubular Mast with Inter-Truss Material for Variable Stiffness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing deformable structures lack the ability to transition between states with varying stiffness properties, leading to inefficiencies in packaging and deployment, particularly in applications requiring compact storage and high structural integrity.

Innovation Solution

The development of deformable bodies with specific member configurations, such as DubC, MidC, TriC, and Z shapes, that allow for transitions between extended, contracted, and rolled states with varying stiffness properties, utilizing composite laminates and tailored fiber orientations to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If deformable structures use fixed rigid configurations, then structural integrity is maintained, but packaging compactness and deployment efficiency deteriorate

Engineering Contradiction:
Improvestructural integrityVSAvoidpackaging volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The structure transitions from a fixed rigid configuration to a dynamic deformable configuration, enabling it to change shape between extended and contracted states. The deformable body with curved portions allows the structure to adapt its volume while maintaining structural integrity through controlled deformation rather than rigid fixation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The structure is divided into multiple members with specific curved portions (first curved portion, second curved portion) that can independently deform. This segmentation allows different parts of the structure to undergo controlled shape changes, enabling compact packaging while preserving overall structural integrity during deployment.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If deformable structures use simplified single-state designs, then device complexity is reduced, but adaptability to different operational states deteriorates

Engineering Contradiction:
Improvestructural complexityVSAvoidstate transition capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The deformable body serves multiple functions: it provides structural support in the extended state, enables compact packaging in the contracted state, and transitions between these states through controlled deformation. The same structural elements (members with curved portions) perform both structural and deformable functions, eliminating the need for separate mechanisms for each state.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If deformable structures use uniform member thickness, then manufacturing simplicity is improved, but structural performance during state transitions deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstress distribution during deployment
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The structure employs non-uniform member thickness distribution, with thicker center portions and thinner end portions (or vice versa depending on the embodiment). This local variation in thickness optimizes stress distribution during state transitions, providing enhanced structural performance in high-stress regions while reducing material usage in low-stress regions, thereby improving reliability without significantly complicating manufacturing.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12351346B2Collapsible tubular mast (CTM) with surface material between trusses
Publication Date: 2025.07.08 OPTERUS RESEARCH & DEVELOPMENT INC
  • US12351346B2 patent drawing
  • US12351346B2 patent drawing
  • US12351346B2 patent drawing

AI summary

A deformable support apparatus includes a deformable body configured to transition between at least an extended state and a contracted state where a stiffness of the deformable body in the extended state is greater than a corresponding stiffness of the deformable body in the contracted state. The deformable body includes a first member and a second member coupled to and in opposition to the first member, and arranged about a longitudinal axis. In the extended state, the first member has at least a first curved portion and the second member has at least a second curved portion. The at least a first curved portion is a positive curved portion with respect to the longitudinal axis and the at least a second curved portion is a negative curved portion with respect to the longitudinal axis.