Collapsible Valve IV Connector to Eliminate Flush Dead Space

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing IV connectors require additional fluid flushing to ensure medication dispensed via a side flow channel is fully administered, which can be problematic for sensitive patients, and they are often costly and noisy.

Innovation Solution

A self-flushing connector with a collapsible valve that allows a continuous main flow path, enabling simultaneous administration of additional fluid from a syringe into the main flow channel without the need for separate flushing, thus eliminating the requirement for a Y-site connector and corresponding tubing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a Y-site connector is used to allow additional medication through a side flow channel, then medication can be administered to the patient, but additional fluid must be flushed through the side channel to ensure complete medication delivery, which increases fluid volume for sensitive patients

Engineering Contradiction:
Improveability to administer additional medicationVSAvoidadditional fluid volume
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The invention extracts the problematic side flow channel from the connector design. Instead of having a separate Y-site side channel that requires flushing, the additional medication is administered directly into the main flow channel through a port on the infusion tube, eliminating the dead space and the need for additional flush volume.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the additional medication administration path with the main flow channel. The second port allows direct injection into the main flow, combining what were previously separate paths (Y-site side channel and main channel) into a unified flow path, thereby eliminating dead space and reducing required flush volume.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a Y-site connector with side flow channel is used, then additional medication can be dispensed, but dead space in the side channel causes medication to get stuck and requires additional flushing

Engineering Contradiction:
Improveability to dispense additional medicationVSAvoidcomplete medication delivery
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention removes the side flow channel entirely from the connector design. The second port for additional medication connects directly to the main flow channel, extracting the problematic intermediate space (side channel) that created dead space and unreliable medication delivery.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The continuous flow of infusion solution through the main channel preliminarily prepares the path for additional medication by maintaining constant motion and pressure, ensuring that medication injected through the second port is immediately carried forward without stagnating in dead space areas.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If traditional IV connectors are used, then medication can be administered, but the connectors are costly and noisy

Engineering Contradiction:
Improvemedication administration capabilityVSAvoidcost and noise
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The invention combines the connector housing and valve mechanism into a single integrated component. The collapsible valve is built directly into the connector body, eliminating the need for separate Y-site connectors and additional tubing assemblies, thereby reducing manufacturing cost and complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The collapsible valve automatically opens when infusion solution flow exerts pressure on it, and automatically closes when flow stops. This self-actuating mechanism eliminates the need for external actuators, motors, or complex control systems that would increase cost and noise.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-flushing connector reduces the need for additional fluid administration, minimizes 'dead space', and lowers costs by integrating the syringe connection directly into the main flow path, ensuring reliable and quiet medication delivery.

Implementation Method 1

When the collapsible valve is in a closed state, the collapsible valve fluidly disconnects the second flow path from the first flow path while allowing fluid to flow through the first flow path. When the collapsible valve is in an open state, the second flow path is fluidly connected to the first flow path

Methodology Applied
Scientific EffectFluid pressure: Pressure Gradient

Data Source

PatentUS12521541B2Self-flushing connector
Publication Date: 2026.01.13 CAREFUSION 303 INC
  • US12521541B2 patent drawing
  • US12521541B2 patent drawing
  • US12521541B2 patent drawing

AI summary

A self-flushing connector includes a housing having a cavity, a first inlet port, a second inlet port, and an outlet port. A collapsible valve is disposed within the cavity. A first flow path extends from the first inlet port to the outlet port. The first inlet port and the second inlet port are fluidly connected through a gap defined between the body of the collapsible valve and an inner wall of the housing defining the cavity. A second flow path extends from the second inlet port to the first flow path. When the collapsible valve is in a closed state, the collapsible valve fluidly disconnects the second flow path from the first flow path while allowing fluid to flow through the first flow path. When the collapsible valve is in an open state, the second flow path is fluidly connected to the first flow path.