Collapsible Wand Applicator with Rotatable Nozzle
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Solution Overview
Problem
Conventional applicators for dispensing ready-to-use liquid chemicals, such as fertilizers and pesticides, suffer from limitations including user fatigue due to weight, fixed nozzle configurations, and potential chemical leakage, along with manufacturing and reliability issues, particularly in battery-powered designs.
Innovation Solution
A collapsible wand applicator with a rotatable nozzle, integrated power source, motor, and pump within a single housing, allowing for adjustable nozzle positioning and reduced weight distribution, enhancing usability and safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the nozzle is located at an extended distance from the actuation trigger, then design flexibility and spray targeting are improved, but the configuration becomes more complex and difficult to manufacture
Solution Approach 1:
The applicator is divided into distinct functional modules: a pump assembly housing containing the motor and pump, a separate wand assembly with hinge joint, and a nozzle assembly. This segmentation allows each component to be optimized independently and simplifies manufacturing while enabling extended nozzle positioning through the hinge mechanism.
Solution Approach 2:
The hinge joint connecting the wand to the pump assembly housing provides dynamic adjustability, allowing the nozzle to be positioned at various angles and distances from the trigger. This dynamic configuration enables extended reach and improved spray targeting without permanently complicating the overall device structure.
2Device complexity
If conventional manually actuated sprayers are used, then device simplicity is maintained, but operator fatigue increases due to continuous pumping action
Solution Approach 1:
The pump assembly is automatically actuated by a motor that draws power from the battery pack, eliminating the need for continuous manual pumping. The motor-driven pump self-regulates fluid delivery based on trigger activation, providing automated operation that reduces operator physical effort while maintaining relatively simple device architecture.
3Device complexity
If the nozzle is positioned close to the user grip, then device simplicity is maintained, but chemical leakage risk and compromised spray targeting occur
Solution Approach 1:
The nozzle is separated from the user grip area by being mounted on the extendable wand assembly. This spatial segmentation positions the nozzle away from the user's hands and body, reducing exposure to chemical leakage while the modular design keeps the overall device structure relatively simple.
Solution Approach 2:
The hinge joint allows the wand and nozzle to be dynamically positioned at optimal distances from the user grip, enabling the nozzle to be extended away from the user during operation to minimize chemical exposure risk while maintaining spray targeting precision.
4Productivity
If battery-powered applicators with separate housing are used, then pump functionality is improved, but reliability decreases due to potential liquid leakage into electrical components
Solution Approach 1:
The motor and pump assembly are integrated within the same sealed housing, creating a unified fluid handling system that is isolated from the electrical battery pack. This merging of mechanical components within a protected enclosure improves pump functionality while the separate battery compartment prevents liquid leakage from affecting electrical circuitry.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides improved functionality with reduced operator fatigue, increased design flexibility, and enhanced safety by allowing adjustable nozzle positioning and independent movement, while minimizing manufacturing costs and reliability issues.
Implementation Method 1
a pump, a motor, and a power source; a trigger for providing selective control over the pump
Implementation Method 2
a motor, and a power source
Implementation Method 3
a wand hingedly connected to the housing
Data Source
AI summary
An applicator comprises a housing having a liquid input, a pump, a motor, and a power source; a trigger for providing selective control over the pump; a wand hingedly connected to the housing; and a nozzle coupled to the wand for discharging liquid from the applicator. The nozzle and the liquid input are in fluid communication via the pump and various conduits of the applicator.


