Collector Segmentation for Dielectric Cooling Bubble Dissipation

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Solution Overview

Problem

Existing thermal management systems for computing devices face challenges in efficiently dissipating heat and improving heat transfer performance, particularly due to issues with bubble dissipation and solid accumulation in dielectric fluids.

Innovation Solution

A fluid circulation system that includes a collector with cavities and a plate featuring perforations, which allows for the movement of dielectric fluid between cavities, reducing bubble and solid presence, and enhancing heat transfer performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If dielectric fluid is used for cooling computing devices, then heat transfer performance is improved, but bubble and solid accumulation occurs in the fluid

Engineering Contradiction:
Improveheat transfer performanceVSAvoidbubble and solid accumulation
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The collector is divided into multiple cavities (first cavity, second cavity, third cavity) separated by plates with perforations. This segmentation allows different functions to be performed in different cavities: bubble dissipation in the first cavity, filtration in the second cavity, and fluid circulation through the third cavity. The perforated plates create separate flow paths that prevent bubble and solid accumulation while maintaining heat transfer efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The perforated plates act as intermediaries between the cavities, allowing controlled fluid flow while separating different functional zones. The plates with multiple perforations create a structured flow path that prevents direct contact between bubbles/solids and the main fluid circulation path, effectively removing harmful elements while maintaining cooling performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If fluid circulation is increased to improve cooling, then heat dissipation is enhanced, but bubble dissipation becomes less effective

Engineering Contradiction:
Improveheat dissipation rateVSAvoidbubble dissipation efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The collector is divided into multiple cavities (first cavity, second cavity, third cavity) separated by plates with perforations. This segmentation allows different functions to be performed in different cavities: bubble dissipation in the first cavity, filtration in the second cavity, and fluid circulation through the third cavity. The perforated plates create separate flow paths that prevent bubble and solid accumulation while maintaining heat transfer efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary bubble dissipation and filtration actions before the fluid enters the main circulation path. By removing bubbles and solids in the collector cavities before the fluid is pumped through the computing devices, the system ensures efficient heat transfer without the harmful effects of bubble accumulation, even at high circulation rates.

Inventive Principle:
Principle #10Preliminary action

3Speed

If collector inlet velocity is increased to improve fluid circulation, then cooling efficiency is enhanced, but solid accumulation increases

Engineering Contradiction:
Improvefluid circulation velocityVSAvoidsolid accumulation
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The collector is divided into multiple cavities (first cavity, second cavity, third cavity) separated by plates with perforations. This segmentation allows different functions to be performed in different cavities: bubble dissipation in the first cavity, filtration in the second cavity, and fluid circulation through the third cavity. The perforated plates create separate flow paths that prevent bubble and solid accumulation while maintaining heat transfer efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The perforated plates act as intermediaries between the cavities, allowing controlled fluid flow while separating different functional zones. The plates with multiple perforations create a structured flow path that prevents direct contact between bubbles/solids and the main fluid circulation path, effectively removing harmful elements while maintaining cooling performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces dissolved gases and bubbles, and solids in the dielectric fluid, thereby improving the heat transfer performance and extending the useful life of the fluid and system components.

Implementation Method 1

The dielectric fluid is pumped through a fluid circulation system such that the dielectric fluid flows along a plurality of paths through portions of the fluid circulation system

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a first fluid path through the collector extends from the collector inlet, through the first cavity, through the plurality of perforations of the plate, through the second cavity, and to the collector outlet

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The cooler is configured to receive the dielectric fluid and remove thermal energy from the dielectric fluid

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

The fluid circulation system includes a pump configured to circulate the dielectric fluid through the fluid circuit

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentUS12317450B1Fluid circulation systems and methods for cooling having a collector
Publication Date: 2025.05.27 RHODIUM TECH LLC
  • US12317450B1 patent drawing
  • US12317450B1 patent drawing
  • US12317450B1 patent drawing

AI summary

A fluid circulation system for cooling a plurality of computing devices with a dielectric fluid includes a fluid tank, a cooler, and a collector. The fluid tank includes a bottom having a plurality of apertures for receiving the dielectric fluid. The fluid tank is configured to hold the plurality of computing devices with a first computing device of the plurality of computing devices disposed over a first group of the apertures of the plurality of apertures. The cooler is configured to receive the dielectric fluid and remove thermal energy from the dielectric fluid. The collector includes a first cavity, a second cavity, a plate separating the first cavity from the second cavity, a collector inlet that opens into the first cavity and is configured to supply dielectric fluid into the collector, and a collector outlet. The fluid tank, cooler, and collector are fluidly connected in a fluid circuit.