Collet Chuck Anti-Rotation Mechanism for Heavy-Duty Machining

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Solution Overview

Problem

Existing collet systems for rotary tools face challenges in maintaining a secure grip during heavy-duty machining, leading to potential slippage and damage due to excessive forces and torques, resulting in production downtimes and risk of equipment damage.

Innovation Solution

A collet system featuring a polyhedron-like shape for the collet and receiving bore, along with anti-rotation devices such as driver elements and recesses, provides a form-fitting connection to prevent relative rotation and ensure a stable grip, utilizing a clamping nut or press-in mechanism without the need for additional clamping nuts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional collet system is used for heavy-duty machining, then the basic clamping function is provided, but the holding force is insufficient under high forces and torques, leading to collet slippage or turning in the base body

Engineering Contradiction:
Improveholding forceVSAvoidanti-slippage performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies asymmetry by providing a driver element with a specific shape (such as a pin, wedge, or cam) that does not exhibit rotational symmetry. This asymmetric driver element engages with a corresponding asymmetric recess in the collet, creating a mechanical interlock that prevents relative rotation between the collet and base body. The asymmetric geometry ensures that the collet cannot turn or slip under heavy-duty machining forces and torques, thereby resolving the contradiction between providing basic clamping function and ensuring anti-slippage performance.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If additional anti-rotation devices are added to prevent collet slippage, then the anti-slippage performance is improved, but the device complexity increases

Engineering Contradiction:
Improveanti-slippage performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the anti-rotation function with the existing clamping structure by integrating a driver element directly into the collet or base body. Rather than adding a separate, complex anti-rotation device, the driver element is incorporated as part of the clamping mechanism itself. This merging approach provides the necessary anti-slippage performance through the asymmetric mechanical interlock between the driver element and recess, while avoiding the need for additional complex components, thereby resolving the contradiction between improved anti-slippage performance and reduced device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If the collet is pressed tightly into the base body to increase holding force, then the clamping strength is improved, but the risk of damage to the collet, tool, or workpiece increases under excessive forces

Engineering Contradiction:
Improveclamping strengthVSAvoidrisk of damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by providing a driver element with a specific engagement geometry that prevents relative rotation between the collet and base body before excessive forces can cause damage. The asymmetric driver element and recess create a mechanical interlock that resists rotational forces and slippage, thereby protecting the collet, tool, and workpiece from damage while maintaining adequate clamping strength. This preliminary protective measure allows the system to withstand heavy-duty machining forces without the harmful effects of slippage or overtightening.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentEP2755786B1Collet chuck clamping system
Publication Date: 2020.10.14 HAIMER
  • EP2755786B1 patent drawingFigure 1
  • EP2755786B1 patent drawingFigure 2
  • EP2755786B1 patent drawingFigure 3

AI summary

The invention provides a clamping system (1) for a rotary tool (70), for example a milling cutter or drill. The clamping system (1) consists of a base (10), a collet chuck (30) and a clamping nut (50), said clamping nut (50) force-locking the rotary tool (70) within the base (10) with the collet chuck (30). In order to avoid a relative rotation of the base (10) and the collet chuck (30), the clamping system (1) has a positive anti-twist protection which blocks rotation of the collet chuck (30) with respect to the base (10).