Collet Chuck Tapered Surface for Stable Stent Clamping

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Solution Overview

Problem

Existing stent delivery systems face instability in clamping guide catheters due to inconsistent tightening forces, which can lead to inadequate fixation or release of stents during procedures.

Innovation Solution

A stent delivery system featuring a collet chuck mechanism with a chuck nut and collet that includes distinct regions for varying contact points to achieve a consistent and appropriate tightening force, ensuring stable clamping and release of the guide catheter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the rear outer cylinder is screwed into the front outer cylinder to tighten the wire main body, then the tightening force increases, but the tightening force becomes excessively large when screwed too much and insufficient when screwed insufficiently, leading to unstable clamping

Engineering Contradiction:
Improvetightening forceVSAvoidclamping stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The chuck nut is designed with a tapered inner circumferential surface that has different contact characteristics at different locations. The taper angle creates a progressive tightening effect where the contact force is distributed along the taper, providing controlled and consistent clamping force rather than abrupt excessive force.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the geometric parameters of the chuck nut by introducing a specific taper angle on its inner circumferential surface. This parameter modification transforms the tightening mechanism from direct screwing force transmission to a distributed tapered contact force, ensuring stable and appropriate tightening force regardless of slight variations in screwing depth.

Inventive Principle:
Principle #35Parameter changes

2Force

If the collet is allowed to approach the center axis significantly to tighten the guide catheter, then the clamping force increases, but excessive bending occurs leading to potential damage or instability

Engineering Contradiction:
Improveclamping forceVSAvoidcollet bending
Core Design Contradiction:
ForceVSShape

Solution Approach 1:

The tapered surface on the chuck nut creates localized contact points on the collet at different heights. This distributed contact approach allows the collet to be tightened gradually from the base upward, preventing excessive bending at any single location while maintaining adequate clamping force.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The tapered geometry of the chuck nut provides a cushioning effect by distributing the tightening force over a gradual transition rather than an abrupt contact. This prevents sudden excessive forces that would cause collet bending or damage, ensuring smooth and controlled deformation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a stable and controlled clamping force, ensuring reliable deployment and fixation of stents, even with manufacturing variations, by using a collet chuck with a first region for initial contact and a second region for maintaining the clamping force without excessive bending.

Implementation Method 1

an inner circumferential surface of the chuck nut facing a center axis of the guide catheter includes a first region that tightens the collet to make the collet to approach the center axis as coming into contact with the collet

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a second region being at an opposite side of the collet with respect to the first region, wherein an approaching amount of the collet to the center axis as the second region coming into contact with the collet while approaching the collet to make the collet to approach the center axis is smaller than that in the first region

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS20230053606A1Cartridge system
Publication Date: 2023.02.23 OLYMPUS CORPORATION(JP)
  • US20230053606A1 patent drawing
  • US20230053606A1 patent drawing
  • US20230053606A1 patent drawing

AI summary

A stent delivery system includes a stent; a pusher catheter disposed at a proximal-end side thereof; and a collet chuck disposed at the proximal-end side of the pusher catheter. The collet chuck includes a collet disposed along an outer circumference of a guide catheter; and a chuck nut provided to be relatively advanceable and retractable with respect to the collet and into which the guide catheter is insertable, and an inner circumferential surface of the chuck nut facing a center axis of the guide catheter includes a first region tightens the collet to make the collet to approach the center axis as coming into contact with the collet while approaching the collet; and a second region being at an opposite side of the collet with respect to the first region for making an approaching amount of the collet to be smaller than that in the first region.