Multi-Leaf Collimator Drive With Gear-Based Travel Amplification

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Solution Overview

Problem

The existing driving mechanisms for multi-leaf collimators in medical radiotherapy equipment are inefficient in adjusting the collimator shape, affecting the precision and size of the driving system, which is a critical issue in modern medical radiotherapy.

Innovation Solution

A driving mechanism with a transmission component that includes an output end with a larger linear velocity than the input end, utilizing a gear assembly with a larger radius second gear and a smaller radius first gear, allowing for a distance amplification function to reduce the motion range of the driving system while maintaining precision, and incorporating a linear motor with a stator and mover for efficient linear motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a traditional driving mechanism is used for multi-leaf collimators, then the structure is simple, but the driving efficiency is low and the system size is large

Engineering Contradiction:
Improvedriving efficiencyVSAvoidsystem size
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The patent implements nesting by placing the output component inside the target object's motion path, with the output member positioned within the leaf collimator assembly. The transmission component is arranged such that the first gear and second gear are nested coaxially, with the first gear inside the second gear, achieving space optimization and compact system layout while maintaining high driving efficiency

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from linear motion to rotational motion by introducing a transmission component with gears. The output member's linear motion is converted to rotational motion of the first gear, which then drives the second gear to produce the target object's linear motion. This dimensional transformation enables compact arrangement and improves driving efficiency by utilizing rotational mechanics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the motion range of the driving system is reduced, then the precision is improved, but the driving distance is limited

Engineering Contradiction:
Improvepositioning precisionVSAvoiddriving distance
Core Design Contradiction:
Manufacturing precisionVSLength of moving object

Solution Approach 1:

The patent introduces a transmission component as an intermediary between the output member and the target object. The first gear acts as a mediator that converts the output member's linear motion into rotational motion, which then drives the second gear to achieve the target object's linear motion. This intermediary mechanism amplifies the effective driving distance while maintaining positioning precision through gear ratio control

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes gear ratio as a parameter to transform the motion characteristics. By selecting appropriate gear ratios between the first gear and second gear, the system can amplify the output member's limited travel distance into a larger effective driving distance for the target object, while the precision is maintained through the mechanical advantage provided by the gear transmission

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the precision and reduces the size of the driving system in the target motion direction, improving the efficiency and accuracy of the multi-leaf collimator's shape adjustment, thereby improving the overall performance in medical radiotherapy applications.

Implementation Method 1

a linear motor with a stator and mover for efficient linear motion

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

utilizing a gear assembly with a larger radius second gear and a smaller radius first gear

Methodology Applied
Scientific EffectGear transmission: Gear

Data Source

PatentUS11600400B2Driving mechanism
Publication Date: 2023.03.07 SHANGHAI UNITED IMAGING HEALTHCARE
  • US11600400B2 patent drawing
  • US11600400B2 patent drawing
  • US11600400B2 patent drawing

AI summary

The present disclosure provides a driving mechanism configured to drive a target object to perform a linear motion, wherein the target object includes at least one of a plurality of leaves of a multi-leaf collimator. The driving mechanism may include an output component including an output member. The driving mechanism may also include a transmission component configured to operably connect the output component and the target object. The transmission component may include an output end and an input end. The input end may be operably connected with the output member. The output end may be operably connected with the target object. A linear velocity of the output end may be larger than a linear velocity of the input end.