Colloidal Crystal Optical Filter Refractive Index Control

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Solution Overview

Problem

Colloidal crystal films used as optical filters suffer from reduced color rendering properties and reflection efficiency due to additional reflection peaks outside the main peak, causing unwanted light reflection and interference.

Innovation Solution

A colloidal crystal structure is developed with a refractive index control material applied on its surface, which has a refractive index difference of less than 10% with the binder, to suppress diffraction and interference, maintaining high reflectance and color accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a colloidal crystal film is used as an optical filter, then light reflection at specific wavelengths occurs, but additional reflection peaks outside the main peak cause deterioration in color rendering properties and reflection efficiency

Engineering Contradiction:
Improvecolor rendering propertiesVSAvoidunwanted reflection peaks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A refractive index control layer is introduced as an intermediary between the colloidal crystal layer and the external environment. This layer has a refractive index specifically designed to be lower than the binder material, acting as a mediator to suppress unwanted diffraction and interference effects that generate harmful reflection peaks, while preserving the main reflection peak's functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index of the control layer is precisely controlled to be lower than the binder material by more than 0.05. By changing this optical parameter, the system suppresses unwanted reflection peaks and improves color rendering properties without sacrificing the primary light reflection function at the desired wavelength.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the colloidal crystal structure is simplified, then manufacturing becomes easier, but color rendering properties and reflection efficiency deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcolor rendering properties
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The optical filter is segmented into two functional layers: a colloidal crystal layer for primary light reflection and a refractive index control layer for suppressing unwanted peaks. This segmentation allows each layer to be optimized independently - the colloidal crystal layer can be manufactured using standard techniques while the control layer adds a simple refractive index constraint, together achieving superior color rendering properties.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If the refractive index difference between the control material and binder is increased, then unwanted reflection peaks are suppressed, but light transmission and overall efficiency may be affected

Engineering Contradiction:
Improveunwanted reflection peaksVSAvoidlight transmission efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The refractive index control layer is applied locally on the surface of the colloidal crystal layer, affecting only the specific region where unwanted diffraction and interference occur. The refractive index difference is optimized to be greater than 0.05, which is sufficient to suppress harmful reflection peaks while minimizing impact on overall light transmission efficiency through the entire filter structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents deterioration in color rendering properties and reflection efficiency by eliminating unwanted reflection peaks, enhancing light emission and maintaining high reflectance, making it suitable for optical filters and lighting systems.

Implementation Method 1

When light enters this colloidal crystal, diffraction interference of the light occurs inside the colloidal crystal, and accordingly, a phenomenon that the colloidal crystal reflects light with a specific wavelength occurs due to a periodic structure thereof.

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

When light enters this colloidal crystal, diffraction interference of the light occurs inside the colloidal crystal

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

a refractive index control material that is provided on one surface of the colloidal crystal layer, is transparent, and has a refractive index difference of less than 10% with respect to the binder

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11892665B2Colloidal crystal structure, and light-emitting device and lighting system using same
Publication Date: 2024.02.06 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11892665B2 patent drawing
  • US11892665B2 patent drawing
  • US11892665B2 patent drawing

AI summary

A colloidal crystal structure includes a colloidal crystal layer including a plurality of colloidal particles and a binder disposed between the plurality of colloidal particles to fix the colloidal particles, and a refractive index control material that is provided on one surface of the colloidal structural layer, is transparent, and has a refractive index difference of less than 10% with respect to the binder. A light-emitting device includes an optical filter including the colloidal crystal structure, and a light source, and a part of primary light emitted by the light source passes through the optical filter. A lighting system includes the light-emitting device.