Colloidal Semiconductor Nanocrystals Atomic Thickness Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for synthesizing colloidal semiconductor nanocrystals, particularly two-dimensional (2D) colloidal nanocrystals, face challenges in achieving controlled, homogeneous, and reproducible thicknesses, with existing processes being expensive, difficult to execute, and resulting in irregular lateral dimensions and hazardous materials.

Innovation Solution

A process involving the reaction of specific reagents in a non- or weakly-coordinating solvent, including a carboxylate and an acetate or propionate salt, to produce semiconductor nanocrystals with a quasi-2D structure, where the smallest dimension is significantly smaller than the other two, allowing for precise control of thickness and formation of nanosheets or nanoplatelets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional methods (MBE, MOCVD) are used to synthesize 2D semiconductor nanocrystals, then the optical properties and device applications are improved, but the manufacturing cost and process complexity increase significantly

Engineering Contradiction:
Improveoptical propertiesVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex vacuum-based physical vapor deposition systems (MBE, MOCVD) with a simple solution-phase chemical synthesis method. The colloidal synthesis approach uses standard laboratory glassware and solution chemistry to produce 2D nanocrystals, eliminating the need for expensive ultra-high vacuum equipment and complex gas flow control systems while maintaining excellent optical properties

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the synthesis parameters from gas-phase epitaxial growth to liquid-phase colloidal synthesis. By controlling parameters such as precursor concentration, reaction temperature, solvent composition, and ligand types in solution, the method achieves precise control over nanocrystal thickness and composition, producing materials with tailored optical properties at low cost

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If traditional epitaxial growth methods are used, then 2D semiconductor structures are obtained, but the thickness control and reproducibility are poor

Engineering Contradiction:
Improvethickness controlVSAvoidreproducibility
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent achieves precise thickness control by controlling the number of atomic layers deposited during colloidal synthesis. By adjusting reaction parameters such as precursor ratios, temperature, and reaction time, the method can produce nanocrystals with specific thicknesses (e.g., 3-7 atomic layers) with high reproducibility across different batches

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs in-situ monitoring of the synthesis process and post-synthesis characterization to ensure consistent thickness control. By measuring optical properties and adjusting synthesis conditions based on feedback from previous runs, the method achieves high reproducibility in producing 2D nanocrystals with uniform thickness

Inventive Principle:
Principle #23Feedback

3Shape

If conventional synthesis procedures are used, then semiconductor nanocrystals are produced, but the lateral dimensions are irregular and homogeneous distribution is not achieved

Engineering Contradiction:
Improvelateral dimensionsVSAvoiddimensional uniformity
Core Design Contradiction:
ShapeVSManufacturing precision

Solution Approach 1:

The patent uses surfactants and ligands that selectively bind to different crystal facets of the growing nanocrystals. This local differentiation in surface chemistry allows preferential growth in certain directions while limiting growth in others, producing 2D nanocrystals with uniform lateral dimensions and regular shapes such as squares or hexagons

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process enables the synthesis of colloidal materials with tunable thickness at the atomic level, achieving uniform and reproducible quasi-2D semiconductor nanocrystals suitable for advanced optoelectronic devices, offering improved optical properties and ease of synthesis compared to traditional methods.

Implementation Method 1

A process involving the reaction of specific reagents in a non- or weakly-coordinating solvent, including a carboxylate and an acetate or propionate salt, to produce semiconductor nanocrystals with a quasi-2D structure

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS9963633B2Process for manufacturing colloidal materials, colloidal materials and their uses
Publication Date: 2018.05.08 NEXDOT
  • US9963633B2 patent drawing
  • US9963633B2 patent drawing
  • US9963633B2 patent drawing

AI summary

A colloidal material including semiconductor nanocrystals of formula AnXm, wherein A is selected from group Ib, IIa, IIb, IIIa, IIIb, IVa, IVb, Va, Vb, VIb, VIIb, VIII, IIb, III, IV or mixtures thereof, X is selected from group Va, VIa, VIIa or mixtures thereof, and n and m are independently a decimal number from 0 to 5. The semiconductor nanocrystals have a quasi 2D structure, wherein the smallest dimension is smaller than the other two dimensions by a factor of at least 1.5 and the faces substantially normal to the smallest dimension consist either of A or X. Also, a semiconducting thin film, an optoelectronic device, a laser, a photovoltaic cell, a diode, a light emitting diode or a display including the colloidal material.