Colloidal Nanosheet Synthesis via Precursor Injection

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Solution Overview

Problem

Current methods for synthesizing nanosheets lack the ability to control thickness to the atomic monolayer level and achieve adjustable lateral dimensions from nanometers to microns, often resulting in parasitic formation of isotropic nanocrystals and cadmium oxide nanostructures.

Innovation Solution

A method involving the progressive introduction of precursors into a solution containing initial colloidal nanocrystals at controlled temperature and concentration, using a non-coordinating organic solvent and an acetate salt, to achieve controlled lateral growth of semiconductor nanosheets without parasitic formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If rapid injection of precursors is used for nanocrystal synthesis, then nucleation and growth are decoupled efficiently, but parasitic formation of isotropic nanocrystals and cadmium oxide structures occurs

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidparasitic formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The synthesis process uses periodic action by first performing rapid injection for nucleation, then switching to slow injection for controlled lateral growth. This temporal separation of injection rates allows efficient nucleation followed by controlled sheet growth without parasitic formations

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The method applies preliminary action by pre-forming nanocrystal nuclei through rapid injection before transitioning to slow precursor injection. This preliminary nucleation step establishes a foundation that directs subsequent growth toward nanosheets rather than parasitic isotropic crystals

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If conventional nanosheet synthesis methods are used, then nanosheets can be produced, but thickness control to within atomic monolayer and adjustable lateral dimensions are not achieved

Engineering Contradiction:
Improvethickness controlVSAvoidlateral dimension adjustability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The method uses dynamics by adjusting precursor injection rate and composition over time. Slow injection rates enable precise control of thickness (one atomic monolayer per injection cycle) while total injection duration controls lateral dimensions, providing both precision and adjustability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The synthesis employs parameter changes by varying precursor injection rate from rapid (for nucleation) to slow (for controlled growth), and adjusting injection duration. These parameter modifications enable independent control of thickness and lateral dimensions across wide ranges

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If slow precursor injection is used for lateral growth, then nanosheets with large lateral dimensions are obtained, but synthesis time increases significantly

Engineering Contradiction:
Improvelateral dimensionVSAvoidsynthesis duration
Core Design Contradiction:
Length of stationary objectVSLoss of time

Solution Approach 1:

The method applies preliminary action by first rapidly forming numerous nanocrystal nuclei, then using slow injection only for the lateral growth phase. This preliminary nucleation reduces the total time required for slow growth to achieve large lateral dimensions compared to starting from scratch

Inventive Principle:
Principle #10Preliminary action

4Reliability

If acetate salt is added to precursor solution, then lateral growth is controlled and parasitic formations are reduced, but solution complexity increases

Engineering Contradiction:
Improvegrowth controlVSAvoidsolution composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The acetate salt acts as an intermediary that mediates between precursors and nanocrystal surfaces during lateral growth. It provides controlled interaction that promotes sheet growth while suppressing parasitic formations, justifying the increased solution complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the synthesis of nanosheets with controlled thickness and large lateral dimensions, free of parasitic objects, enabling applications in photovoltaics, electronics, and optics.

Implementation Method 1

lateral growth of nanocrystals or nanosheets carried out by continuous introduction of precursors for a predetermined duration

Methodology Applied
Scientific EffectLateral growth: Crystallisation

Implementation Method 2

Nucleation then takes place for a very short time, resulting in a sharp drop in concentration accompanied by a drop in temperature

Methodology Applied
Scientific EffectNucleation: Nucleation

Implementation Method 3

The precursors remaining in solution allow the nuclei to grow until their total consumption

Methodology Applied
Scientific EffectCrystallisation: Crystallisation

Implementation Method 4

below a certain size (defined by the excitonic Bohr radius of the material), quantum confinement effects are felt and the bandgap energy of the semiconductor increases when the size decreases

Methodology Applied
Scientific EffectQuantum confinement:

Data Source

PatentEP2633102B1COLLOIDAL NANOSHEETS and their use
Publication Date: 2020.09.16 NEXDOT
  • EP2633102B1 patent drawingFigure 1
  • EP2633102B1 patent drawingFigure 2
  • EP2633102B1 patent drawingFigure 3

AI summary

A process for manufacturing a colloidal nanosheet by lateral growth, on an initial colloidal nanocrystal, of a crystalline semiconductor material represented by the formula MnXy, M being a transition metal and X a chalcogen, the process comprising the following steps: the preparation of a first organic solution that is not coordinating or is weakly coordinating, constituting a synthesis solvent and containing said initial colloidal nanocrystal; the preparation of a second organic solution containing precursors of M and of X and additionally containing an acetate salt; and the gradual introduction, over a predetermined duration, of a predetermined quantity of the second solution into a predetermined quantity of the first solution, at a predetermined temperature T for the growth of the nanosheet. The use of the material obtained is also presented.