Color-Changing Damage Indicating Packaging for Tamper Evidence

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Solution Overview

Problem

Conventional packaging for items like condoms, food, and pharmaceuticals lacks reliable evidence of tampering and damage indication, necessitating a solution for track and trace functionality that can detect exposure to oxygen, heat, or pressure.

Innovation Solution

Incorporating a damage indicating material into packaging substrates that changes color when exposed to oxygen, excessive heat, or pressure, combined with anti-counterfeiting taggant materials and track and trace elements, such as QR codes or RFID, to provide tamper evidence and authentication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional packaging is used, then the packaging structure is simple, but it provides no reliable evidence of tampering or damage indication

Engineering Contradiction:
Improvetamper evidenceVSAvoidpackaging structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates damage indicating materials that change color in response to oxygen exposure, heat, or pressure. These materials are integrated into the packaging layers, providing visible evidence of tampering or damage through color changes from white/colorless to colored states, thereby enhancing reliability without significantly increasing structural complexity

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent uses a multi-layer packaging structure where damage indicating materials and track and trace elements are nested between inner and outer wrapper layers. The pocket formed between layers contains these functional elements, allowing integration of multiple functions within a compact nested structure that provides tamper evidence while maintaining reasonable structural complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If damage indicating materials are incorporated into packaging, then tamper evidence is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedamage indicationVSAvoidpackaging production
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines damage indicating materials, track and trace elements, and packaging layers into a single integrated structure. The materials are applied to or between wrapper layers during the packaging process, merging multiple functions (protection, indication, tracking) into one unified manufacturing process rather than requiring separate assembly steps

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The packaging structure is designed to serve multiple functions simultaneously: the outer and inner wrapper layers provide physical protection, the pocket between layers provides damage indication through color-changing materials, and track and trace elements provide authentication. This multi-functionality is achieved through a single integrated design that can be manufactured in one process

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If track and trace elements are added to packaging, then product authentication is enhanced, but device complexity increases

Engineering Contradiction:
Improveproduct authenticationVSAvoidpackaging system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates track and trace elements such as QR codes, barcodes, or RFID tags into the packaging structure. These elements serve as information carriers that can be read remotely or visually inspected, providing product authentication without requiring complex physical structures. The information is encoded in a simplified form that can be processed by standard scanning or reading devices

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables clear indication of packaging compromise and enhances product security through visible color changes and integrated tracking systems, ensuring product integrity and authenticity.

Implementation Method 1

A damage indicating material can be incorporated into a variety of packaging substrates, which may change color when exposed to oxygen, excessive heat and/or excessive pressure

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

A damage indicating material can be incorporated into a variety of packaging substrates, which may change color when exposed to oxygen, excessive heat and/or excessive pressure

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11542080B2Track and trace packaging and systems
Publication Date: 2023.01.03 BABY BLUE BRAND
  • US11542080B2 patent drawing
  • US11542080B2 patent drawing
  • US11542080B2 patent drawing

AI summary

Track and trace packaging is disclosed which may also be damage indicating. Track and trace functionality may be incorporated on, in or near the packaging at various stages of a supply chain. A damage indicating material can be incorporated into a variety of packaging substrates, which may change color when exposed to oxygen, excessive heat and/or excessive pressure. An anti-counterfeiting taggant material may be used to provide track and trace capabilities. Exemplary products with which the present track and trace packaging may be used include packaged condoms, food and beverages, pharmaceuticals, cannabis and the like.