Hydrophilic-Hydrophobic Surface Patterned Color Conversion Layer

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Solution Overview

Problem

Existing display devices face challenges in achieving strong adhesion between the color conversion layer and the first layer it is formed on, while also ensuring that the color conversion layer is patterned without residue.

Innovation Solution

A display device is designed with a substrate, a transistor, a light-emitting element, a first layer with a surface comprising hydrophilic and hydrophobic regions, and a color conversion layer that includes quantum dots. The hydrophilic region is treated with an acrylate group, and the hydrophobic region is treated with hexamethyldisilazane, allowing for covalent bonding between the color conversion layer and the first layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the color conversion layer is formed on the first layer to achieve color conversion, then the display device can implement color output, but the adhesion between the color conversion layer and the first layer is insufficient

Engineering Contradiction:
Improveadhesion between color conversion layer and first layerVSAvoidformation of color conversion layer
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The first layer surface is divided into hydrophilic regions and hydrophobic regions with different surface properties. The hydrophilic regions provide strong adhesion for the color conversion layer containing quantum dots, while the hydrophobic regions prevent unwanted adhesion in non-pattern areas. This local differentiation of surface properties enables selective bonding and achieves both strong adhesion where needed and ease of manufacture through self-patternning.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Surface treatment compounds are introduced as intermediaries between the first layer and the color conversion layer. These compounds modify the surface energy and chemical properties of the first layer, creating specific interaction sites that facilitate strong adhesion of the color conversion layer while maintaining manufacturability through controlled surface chemistry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the color conversion layer is formed uniformly on the first layer, then complete coverage is achieved, but patterning without residue becomes difficult

Engineering Contradiction:
Improvepatterning precision of color conversion layerVSAvoidsurface treatment structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The first layer surface exhibits local quality differences through hydrophilic and hydrophobic regions. During the dipping process, the color conversion layer selectively adheres to hydrophilic regions while repelling from hydrophobic regions, achieving automatic patterning without residue. This eliminates the need for complex masking or lithography processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The surface treatment structure enables the system to self-pattern during the dipping process. The hydrophilic-hydrophobic contrast on the first layer surface automatically guides the formation of the color conversion layer pattern without requiring external patterning tools or complex processing steps, achieving high manufacturing precision through self-organization.

Inventive Principle:
Principle #25Self-service

3Reliability

If the first layer surface is treated to enhance adhesion, then bonding strength improves, but residue during patterning increases

Engineering Contradiction:
Improveadhesion strengthVSAvoidpatterning cleanliness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The first layer surface is treated to create spatially differentiated regions: hydrophilic regions with high adhesion strength for bonding the color conversion layer, and hydrophobic regions with low adhesion for preventing residue formation during patterning. This local quality differentiation simultaneously achieves strong adhesion where required and clean patterning where required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hydrophobic regions, which might seem to reduce overall adhesion, are converted into a beneficial feature that prevents residue formation during patterning. The differential adhesion between hydrophilic and hydrophobic regions is exploited to achieve clean pattern separation, turning what could be a disadvantage into an advantage for manufacturing precision.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the adhesion between the color conversion layer and the first layer, enables patterned color conversion without residue, and enhances the reliability of the display device.

Implementation Method 1

the color conversion layer may be covalently bonded to the first region

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

a first layer with a surface comprising hydrophilic and hydrophobic regions

Methodology Applied
Scientific EffectHydrophilicity and hydrophobicity: Hydrophile

Data Source

PatentUS20250204210A1Display device
Publication Date: 2025.06.19 SAMSUNG DISPLAY CO LTD
  • US20250204210A1 patent drawing
  • US20250204210A1 patent drawing
  • US20250204210A1 patent drawing

AI summary

A display device includes a substrate, a transistor disposed on the substrate, a light-emitting element electrically connected to the transistor, a first layer disposed on the light-emitting element, a color conversion layer that contacts the first layer and includes quantum dots. The first layer includes a surface including a first region having hydrophilicity and a second region having hydrophobicity.