Color Filter Grid Overlap for Super PD Pixel AF Performance

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Solution Overview

Problem

The reduction in pixel diameter leads to a decrease in the height of the optical structure, resulting in performance deterioration of auto-focusing (AF) segregation ratio, and the use of a dual pattern lens complicates the fabrication process, necessitating a solution to maintain AF performance while using the same microlens mask.

Innovation Solution

An image sensor design with a color filter grid that overlaps super PD pixels inwardly, featuring a substrate with multiple pixel regions, element separation films, and specific microlens configurations to improve AF operation performance, including a super PD lens with an elliptical shape and normal pixels with circular shapes, and the use of color filters and microlenses to optimize light transmission and focus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the pixel diameter is reduced to increase pixel density, then the pixel size decreases, but the optical structure height decreases leading to deterioration of AF segregation ratio performance

Engineering Contradiction:
Improvepixel densityVSAvoidAF segregation ratio
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by forming a super PD microlens with a different height than standard microlenses. Specifically, the super PD microlens has a greater height than standard microlenses, creating a localized optical structure that compensates for the overall reduction in optical height caused by smaller pixel dimensions. This localized structural differentiation maintains the necessary optical path length for phase difference detection in super PD pixels while allowing surrounding pixels to be miniaturized.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the height parameter of the microlens structure to resolve the contradiction. By adjusting the super PD microlens height to be greater than standard microlenses, the patent compensates for the reduced optical path length in miniaturized pixels. This parameter modification allows the system to maintain adequate optical performance for phase difference detection despite the overall reduction in pixel and optical structure dimensions.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If dual pattern lenses are used to form super PD microlens with separate mask, then the AF performance can be maintained, but the fabrication process becomes more complicated and efficiency is lowered

Engineering Contradiction:
ImproveAF performanceVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges the formation of super PD microlenses and standard microlenses into a single fabrication process using one mask. Instead of using separate masks for different microlens types, the patent designs a unified mask structure that patterns both super PD microlenses (with greater height) and standard microlenses (with standard height) simultaneously. This consolidation simplifies the fabrication process while maintaining the differentiated microlens heights necessary for proper AF performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal mask that serves multiple functions: it patterns both super PD microlenses and standard microlenses in a single step. This multi-functional mask eliminates the need for separate patterning processes for different microlens types, thereby simplifying manufacturing while maintaining the ability to create the required height differentiation between super PD and standard microlenses through single-step thickness control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances AF segregation ratio performance by optimizing the light transmission and focus through the color filter grid and microlens configuration, maintaining performance while simplifying the fabrication process by using the same microlens mask.

Implementation Method 1

a first lens on the first pixel region; a second lens on the second and third pixel regions

Methodology Applied
Scientific EffectLight focusing: Lens

Implementation Method 2

a first color filter configured to transmit light focused by the second lens to the second pixel region and the third pixel region

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS20240297189A1Image sensor including color filter grid including portion overlapping super phase detection (PD) pixel
Publication Date: 2024.09.05 SAMSUNG ELECTRONICS CO LTD
  • US20240297189A1 patent drawing
  • US20240297189A1 patent drawing
  • US20240297189A1 patent drawing

AI summary

An image sensor includes; a substrate including a first surface and a second surface; a first pixel region; a second pixel region; a third pixel region; a first lens on the first pixel region; a second lens on the second pixel region and the third pixel region; an element separation film in the substrate and being interposed between the first pixel region and the second pixel region; a first color filter to transmit light focused by the second lens to the second pixel region and the third pixel region; a color filter grid forming a region in which the first color filter is provided. The color filter grid includes a metal layer; and a protective film on the color filter grid and in contact with the first lens and the second lens. The first lens is on the second surface.