Color Filter Integration in Inter-Metal Dielectric Layers

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Solution Overview

Problem

Image sensors face reduced optical performance and increased crosstalk due to the large distance between color filters and micro lenses, which degrades imaging efficiency when the backend thickness of the substrate is thinned for optical light path reduction.

Innovation Solution

The integration of a color filter within the inter-metal-dielectric layers of the image sensor, vertically aligned with the image-sensing region, reduces the optical path and enhances imaging efficiency by minimizing light diffraction and distortion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the backend thickness of the substrate is thinned down for optical light path reduction, then optical performance is improved, but crosstalk increases

Engineering Contradiction:
Improveoptical performanceVSAvoidcrosstalk
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The color filter is moved from a planar position above the substrate to a vertical integration within the inter-metal-dielectric layers, changing the spatial dimension of light filtering. This vertical integration shortens the optical path length while maintaining effective color separation, thereby improving optical performance without increasing crosstalk.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The color filter is nested within the existing inter-metal-dielectric layer structure of the image sensor. By embedding the color filter material within the IMD layers during the fabrication process, the filter becomes an integral part of the sensor stack, reducing the overall optical path distance between the color filter and the photodetector while maintaining structural integrity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If the distance between color filter and micro lens is reduced, then imaging efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveimaging efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The color filter formation process is merged with the existing inter-metal-dielectric layer fabrication process. By depositing color filter material within the IMD layers using standard semiconductor manufacturing techniques, the color filter and interconnect structure become a unified integrated component, reducing manufacturing steps and complexity while achieving shorter optical path distance.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the color filter is integrated within inter-metal-dielectric layers, then quantum efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The color filter material is deposited selectively within specific regions of the inter-metal-dielectric layers corresponding to the pixel array locations. This localized integration ensures that the color filter is precisely positioned over each photodetector without requiring high-precision alignment across the entire wafer, as the filter formation occurs during standard IMD deposition processes already localized to pixel regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves quantum efficiency and sensitivity while reducing crosstalk, leading to enhanced imaging performance and ease of implementation across various image sensor generations.

Implementation Method 1

a color filter formed in at least one of the IMD layers and overlying the image sensor

Methodology Applied
Scientific EffectLight absorption and filtering: Absorption (EM radiation)

Data Source

PatentUS8816457B2Sensor structure for optical performance enhancement
Publication Date: 2014.08.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8816457B2 patent drawing
  • US8816457B2 patent drawing
  • US8816457B2 patent drawing

AI summary

The present disclosure provides various embodiments of an image sensor device. An exemplary image sensor device includes an image sensing region disposed in a substrate; a multilayer interconnection structure disposed over the substrate; and a color filter formed in the multilayer interconnection structure and aligned with the image sensing region. The color filter has a length and a width, where the length is greater than the width.