Color Filter Substrate with Varying Transparent Layer Thickness

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Solution Overview

Problem

Current display technologies face challenges in achieving high transmittance for transparent displays, which is crucial for applications like vehicle windshields and smart refrigerators, as existing solutions do not effectively maximize light transmission across different colors.

Innovation Solution

A color filter substrate with a base plate, a color filter layer comprising multiple rows of color resist units with at least three different colors, and a transparent layer with varying thicknesses corresponding to each color resist unit, ensuring optimal cell thickness for maximum light transmittance. The color filter substrate is integrated into a liquid crystal display panel, where the transparent layer's thickness is tailored to each color resist unit, allowing for maximum light transmission across different wavelengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional color filter layer with uniform thickness is used, then the manufacturing process is simple, but the transmittance of different colors cannot be optimized simultaneously

Engineering Contradiction:
Improvelight transmittanceVSAvoidcolor filter layer structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The color filter layer is designed with different thicknesses for different color regions (red, green, blue). Specifically, the red color filter layer has a first thickness, the green color filter layer has a second thickness, and the blue color filter layer has a third thickness. This local variation in thickness allows each color to achieve optimal light transmittance while maintaining overall device functionality.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the color filter layer thickness is increased to improve color saturation, then the light transmittance decreases, reducing transparent display performance

Engineering Contradiction:
Improvelight transmittanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by varying the thickness parameter of the color filter layer for different colors. The red, green, and blue color filter layers have different thicknesses (first, second, and third thicknesses respectively), which are optimized to achieve maximum light transmittance for each color while maintaining color saturation. This parameter optimization enables transparent display functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maximizes transmittance for each color, resulting in a transparent display with enhanced light passage, thereby improving the overall transparency and user experience of the display panel.

Implementation Method 1

a first distance between a surface of the base plate close to the color resist units and a surface of the transparent layer away from the color resist units is different for color resist units of different colors

Methodology Applied
Scientific EffectLight absorption and transmittance: Absorption (EM radiation)

Implementation Method 2

Δn is a birefringence of liquid crystals

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS11215865B2Color filter substrate, manufacturing method thereof, and related devices
Publication Date: 2022.01.04 BOE TECHNOLOGY GROUP CO LTD
  • US11215865B2 patent drawing
  • US11215865B2 patent drawing
  • US11215865B2 patent drawing

AI summary

A color filter substrate, a manufacturing method thereof, and related devices. The color filter substrate includes: a base plate; a color filter layer on the base plate; and a transparent layer on a side of the color filter layer away from the base plate. Specifically, the color filter layer includes multiple rows of color resist units, wherein color resist units in each row have at least three different colors. In addition, a first distance between a surface of the base plate close to the color resist units and a surface of the transparent layer away from the color resist units may be different for color resist units of different colors.