Color Filter-Integrated Touch Sensor Coplanar Substrate Design

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Solution Overview

Problem

Existing touch sensors integrated with color filters in thin film displays face issues such as increased thickness, weight, decreased brightness, and manufacturing costs, along with defects due to flatness degradation and residue from organic layers, which affect input sensing performance.

Innovation Solution

A color filter-integrated touch sensor is designed where the color filter and touch sensor are formed on opposite sides of a substrate, with specific peeling strengths and wire dimensions to enhance alignment precision and reduce defects, including a substrate with a first transparent electrode layer, metal electrode layer, insulation layer, and passivation layer, and a method of manufacturing that involves forming the color filter and touch sensor sequentially on the substrate surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the color filter, touch block electrode, black matrix, and touch sensing line are sequentially stacked on the substrate, then the touch sensor can be integrated with the color filter, but defects occur due to decrease in flatness

Engineering Contradiction:
Improveintegration of color filter and touch sensorVSAvoidflatness
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent transitions from sequential stacking in the vertical dimension to forming both the color filter and touch sensor patterns on the same substrate plane. The touch sensor electrodes and color filter electrodes are formed as coplanar patterns on the substrate, eliminating the flatness degradation caused by multiple sequential stacking steps.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the black matrix is formed on the touch block electrode and the touch sensing line is stacked thereon, then the touch sensor structure is completed, but residues from the organic layer appear affecting input sensing performance

Engineering Contradiction:
Improvetouch sensor functionalityVSAvoidinput sensing performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent extracts and eliminates the organic layer (black matrix) from the touch sensor electrode structure. By forming the touch sensor electrodes directly on the substrate without the organic layer, residues that would affect sensing performance are prevented from occurring.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If a capacitive touch sensor panel is overlaid on an LCD or OLED, then touch input functionality is achieved, but thickness and weight increase

Engineering Contradiction:
Improvetouch input functionalityVSAvoiddisplay weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent merges the color filter layer and touch sensor layer into a single integrated structure on one substrate. This consolidation eliminates the need for a separate touch sensor panel overlay, thereby reducing the overall weight and thickness of the display device.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If a capacitive touch sensor panel is overlaid on an LCD or OLED, then touch input functionality is achieved, but brightness decreases

Engineering Contradiction:
Improvetouch input functionalityVSAvoidbrightness
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent combines the color filter and touch sensor into a single integrated layer, eliminating the additional overlay panel that would block light. This integration maintains higher brightness by reducing the number of layers that light must pass through.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11287913B2Color filter-integrated touch sensor and manufacturing method therefor
Publication Date: 2022.03.29 DONGWOO FINE CHEM CO LTD
  • US11287913B2 patent drawing
  • US11287913B2 patent drawing
  • US11287913B2 patent drawing

AI summary

A color filter-integrated touch sensor is disclosed. The color-filter-integrated touch sensor includes a color filter disposed on a first surface side of a substrate and a touch sensor disposed on a second surface side of the substrate. A manufacturing method thereof is disclosed.