Color Separation Apparatus Using Dot Overlapping Simulation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current color separation methods require printing and measuring numerous patches, leading to a high operational load and time-consuming process, especially when preventing moire and rosette patterns in multi-color printing.
Innovation Solution
A color separation apparatus and method that uses dot overlapping simulation and image quality evaluation based on power spectra to select optimum dot threshold data, preventing color differences and image distortions without the need for extensive patch printing and measurement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If color separation is performed by printing and measuring patches for all combinations of device signal values, then color accuracy is improved, but operational load and time consumption increase significantly
Solution Approach 1:
The patent applies preliminary action by pre-calculating and storing dot threshold data for various screen ruling conditions before actual color separation is needed. The system pre-computes how different dot patterns overlap and affect image quality, so that during actual operation, this pre-computed data can be directly referenced without requiring time-consuming patch printing and measurement for each color separation task.
Solution Approach 2:
The patent uses copying by creating a virtual model of the printing process through dot overlapping simulation. Instead of physically printing patches to measure color accuracy, the system creates computational copies of dot patterns and simulates their overlapping effects to predict image quality outcomes, thereby avoiding repeated physical printing and measurement operations.
2Measurement precision
If patches are printed and measured for each type of dot, then evaluation accuracy is improved, but operational complexity increases
Solution Approach 1:
The patent replaces the mechanical system of physical patch printing and measurement with a computational simulation system. The dot overlapping simulation unit uses mathematical models to calculate how dots overlap and affect image quality, substituting physical printing operations with computational algorithms that analyze dot patterns, screen ruling angles, and overlapping effects to evaluate image quality without physical patches.
Solution Approach 2:
The patent applies universality by creating a single dot overlapping simulation system that can evaluate image quality for all types of dots and screen ruling conditions through one unified computational approach. The simulation unit handles various dot patterns, screen angles, and overlapping scenarios using the same fundamental methodology, eliminating the need for separate evaluation procedures for each dot type.
3Manufacturing precision
If dot overlapping simulation is performed, then image quality evaluation is improved, but calculation complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the image into discrete dot elements and analyzing their overlapping effects individually. The dot overlapping simulation unit processes the image by segmenting it into constituent dot patterns, calculating the overlap between dots from different color channels separately, and then combining these results to evaluate overall image quality. This segmented approach makes the complex calculation manageable by breaking it into discrete, processable units.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A color separation apparatus comprising: a target value acquisition device (100); a dot threshold data candidate selection device (106, 108); a print profile acquisition device (106, 108); and a color separation device (106, 110, 114, 116, 118, 120) which allows the printer to calculate candidates of the device signal values on the basis of the target values of colors acquired by the target value acquisition device and the print profile, and determines dot threshold data for reproducing colors corresponding to the target values on the basis of the candidates of dot threshold data and the print profile from among the candidates of dot threshold data, as well as determines device signal values for reproducing colors corresponding to the target values from among the candidates of device signal values. Target values may be spot colors.