Color Conversion Substrate Light Blocking for Hidden Align Keys

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Solution Overview

Problem

In flat panel display devices, alignment errors between the display substrate and the color conversion substrate can be difficult to detect due to the visibility of align keys caused by external light, which affects display quality.

Innovation Solution

A color conversion substrate with a light blocking member comprising multiple overlapping light blocking layers in the peripheral area, which includes openings that allow for alignment verification while reducing visibility of the align key through external light, thereby improving display quality by preventing recognition of the align key after bonding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a light blocking member with multiple overlapping light blocking layers is used in the peripheral area, then the visibility of the align key due to external light is reduced, but the device complexity increases

Engineering Contradiction:
Improvevisibility of align key due to external lightVSAvoidstructure of light blocking member
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The light blocking member is segmented into multiple light blocking layers (first, second, and third layers) that are disposed at different positions in the peripheral area. Each layer can be independently configured with openings or solid structures, allowing selective blocking of external light paths to the align key while maintaining alignment functionality. This segmentation enables precise control over light blocking without requiring a completely opaque structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical dimension by stacking multiple light blocking layers at different heights (different z-coordinates) within the peripheral area. Instead of using a single planar light blocking layer, the solution distributes blocking functionality across multiple vertical levels, creating a three-dimensional light blocking structure that more effectively prevents external light from reaching the align key while allowing alignment verification through openings in specific layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If openings are provided in the light blocking layers, then alignment verification is enabled, but external light can still reach the align key

Engineering Contradiction:
Improvealignment verificationVSAvoidvisibility of align key due to external light
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The light blocking structure is divided into multiple layers with strategically placed openings. Some layers have openings to allow alignment verification, while other layers provide light blocking. This segmented approach enables both alignment verification and light blocking functions to coexist by distributing these conflicting requirements across different layers rather than requiring a single layer to perform both functions simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multiple light blocking layers act as intermediary structures between the external environment and the align key. The openings in these intermediary layers allow necessary light transmission for alignment verification, while the solid portions of the layers serve as mediators that block harmful external light paths. This intermediary structure enables controlled light interaction that satisfies both alignment verification and light blocking requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the visibility of the align key due to external light, enabling accurate alignment verification and enhancing the overall quality of the display device by ensuring proper alignment without external light interference.

Implementation Method 1

a light blocking member disposed in the peripheral area under the base substrate and including a first light blocking layer, a second light blocking layer, and a third light blocking layer overlapping each other in a first direction which is a thickness direction of the base substrate

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS20240079535A1Color conversion substrate and display device including the same
Publication Date: 2024.03.07 SAMSUNG DISPLAY CO LTD
  • US20240079535A1 patent drawing
  • US20240079535A1 patent drawing
  • US20240079535A1 patent drawing

AI summary

A color conversion substrate includes a base substrate including a display area and a peripheral area disposed adjacent to the display area and including a first area and a second area surrounding a first area, a color filter layer disposed in a display area under a base substrate, and a light blocking member disposed in a peripheral area under a base substrate and including a first blocking layer, a second blocking layer, and a third light blocking layer overlapping each other in a first direction which is a thickness direction of a base substrate in a second area. Two of the first to third light blocking layers include an opening located in a first area, and another one of the first to third light blocking layers covers the openings in a first area.