Color Substrate with Retroreflective Layer for Display Light Efficiency

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Solution Overview

Problem

Liquid crystal display devices face challenges with low light efficiency and reduced color reproducibility due to the use of color filters, which result in light intensity reduction and color mixing issues, especially when using reflective or light-absorbing black matrices.

Innovation Solution

A color substrate with separate pixel regions, light shielding regions, and quantum dot-based color conversion layers, along with a retroreflective layer to enhance light efficiency and prevent color mixing, is introduced. The substrate includes first and second color conversion layers that convert incident light into specific color lights, and a retroreflective layer that retroreflects light to improve light utilization and reduce color mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If color filters are used in liquid crystal display devices, then color reproduction is achieved, but light intensity is reduced by about 1/3 at each color filter

Engineering Contradiction:
Improvelight intensityVSAvoidcolor reproduction capability
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent extracts the color conversion function from traditional color filters and relocates it to a dedicated color conversion layer positioned between the backlight unit and liquid crystal layer. This separation allows the color filters to be removed entirely, eliminating their light absorption effect while preserving color reproduction through quantum dot-based conversion of blue light to red and green wavelengths.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a color conversion layer as an intermediary component that converts blue light from the backlight into red and green light. This intermediary layer replaces the function of multiple color filters, achieving color reproduction with significantly higher light transmission efficiency since the conversion process does not absorb light in the same way filters do.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a reflective black matrix is used, then color mixing between adjacent pixels is prevented, but light emitted by color conversion layers is reflected and irradiated onto adjacent pixels causing color mixing

Engineering Contradiction:
Improvecolor mixing preventionVSAvoidlight efficiency
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent removes the black matrix component entirely from the display structure. Instead of using a reflective or absorptive black matrix at the edges of pixels, the invention relies on the inherent light shielding properties of the pixel electrode structures and the positioning of color conversion layers to prevent color mixing, thereby eliminating the need for additional light-blocking or reflecting elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Rather than using a reflective black matrix that reflects light onto adjacent pixels (causing color mixing), the patent inverts the approach by using light-absorbing pixel electrode structures and strategic positioning to absorb or block light before it can reach adjacent pixels. This inversion of the reflection principle eliminates the harmful reflective effect.

Inventive Principle:
Principle #13The other way round (Inversion)

3Object-affected harmful factors

If a light-absorbing black matrix is used, then color mixing is reduced, but light efficiency is reduced when light emitted by color conversion layers is absorbed

Engineering Contradiction:
Improvecolor mixing preventionVSAvoidlight efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent extracts and removes the black matrix component from the display structure. Color mixing prevention is achieved through alternative means: the pixel electrode structures, the positioning of color conversion layers over pixel regions, and the use of light-shielding sidewalls, eliminating the need for light-absorbing black matrix material that would reduce overall light efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces light-shielding sidewalls as intermediary structures positioned between adjacent pixel regions. These sidewalls prevent light from escaping one pixel region and entering another, providing color isolation without requiring a continuous light-absorbing black matrix layer that would absorb useful light and reduce efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If quantum dot color conversion layers are used instead of color filters, then light efficiency is improved, but color mixing occurs when light is emitted in various directions

Engineering Contradiction:
Improvelight efficiencyVSAvoidcolor mixing
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent segments the display into distinct pixel regions with light-shielding boundaries (sidewalls and spacing) that prevent light emitted by quantum dot color conversion layers in one region from reaching adjacent regions. This segmentation maintains the high light efficiency of quantum dots while preventing color mixing through spatial isolation of light paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces light-shielding sidewalls and spacing structures as intermediary elements between adjacent pixel regions. These intermediaries block or absorb light that escapes the primary emission direction of quantum dots, preventing it from reaching adjacent pixels and causing color mixing, while allowing the quantum dots to maintain their high conversion efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly enhances light efficiency and color reproducibility by minimizing light loss and color mixing, allowing for improved display performance with increased light transmission and reduced absorption, thereby enhancing the overall display quality.

Implementation Method 1

a first color conversion layer over the first pixel region and configured to convert incident light into a first color light, a second color conversion layer over the second pixel region and configured to convert the incident light into a second color light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a retroreflective layer over the light shielding region and configured to retroreflect light incident from the first and second color conversion layer

Methodology Applied
Scientific EffectRetroreflection: Retroreflector

Data Source

PatentUS11747668B2Color substrate including retroreflective layer and display device including the color substrate
Publication Date: 2023.09.05 SAMSUNG DISPLAY CO LTD
  • US11747668B2 patent drawing
  • US11747668B2 patent drawing
  • US11747668B2 patent drawing

AI summary

A color substrate and a display device including the same. The color substrate includes: a substrate including first and second pixel regions spaced apart from each other, and a light shielding region between the first and second pixel regions; a first color conversion layer over the first pixel region and configured to convert incident light into first color light; a second color conversion layer over the second pixel region and configured to convert the incident light into second color light; and a retroreflective layer over the light shielding region and configured to retroreflect incident light through the first and second color conversion layer.