Colored Effect Pigments for Infrared-Absorbing Polymers
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Solution Overview
Problem
Existing polymer compositions struggle to achieve attractive colors and high gloss with infrared absorption properties without the need for additional additives that may hinder their application characteristics.
Innovation Solution
Incorporation of colored effect pigments with a carbon layer, specifically composed of a mixture of nanocrystalline and amorphous carbon, onto flaky substrate particles to enhance infrared absorption while maintaining coloristic characteristics.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If conventional colored polymers are used, then attractive colors and high gloss are achieved, but infrared absorption capacity is insufficient
Solution Approach 1:
The patent combines coloring and infrared absorption functions into a single effect pigment by coating flaky substrate particles with multiple interference layers including an infrared-absorbing material layer. This merging eliminates the need for separate infrared absorbers while maintaining attractive colors and gloss.
Solution Approach 2:
The effect pigment uses a composite structure with flaky substrate particles coated with multiple layers including dielectric materials and infrared-absorbing materials. This composite material simultaneously provides coloristic characteristics through interference and infrared absorption through the specific layer composition.
2Use of energy by moving object
If infrared absorbing additives are added to colored polymers, then infrared absorption capacity is improved, but application characteristics are hampered
Solution Approach 1:
The patent merges the functions of coloring and infrared absorption into a single effect pigment particle, eliminating the need for separate additives that could interfere with polymer processing and application characteristics.
Solution Approach 2:
The effect pigment serves multiple functions simultaneously: it provides attractive colors through optical interference, maintains high gloss, and absorbs infrared radiation. This multi-functionality in a single additive avoids the complications of using multiple separate additives.
3Illumination intensity
If effect pigments with interference layers are used, then attractive colors and gloss are achieved, but infrared reflection occurs
Solution Approach 1:
The patent applies local quality by creating specific layers with different properties: the outer interference layers provide color and gloss, while an inner layer contains infrared-absorbing materials. Each layer performs its specific function locally without interfering with the overall coloristic characteristics.
Solution Approach 2:
The effect pigment uses a composite layer structure where dielectric materials provide optical interference for color and gloss, while embedded infrared-absorbing materials selectively absorb infrared radiation. This composite structure resolves the contradiction between reflecting and absorbing infrared.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The colored effect pigments provide enhanced infrared absorption capacity to polymers, reducing the need for additional additives and improving UV-resistance, while maintaining color and gloss, and allowing efficient heating processes under infrared radiation.
Implementation Method 1
the colored effect pigments comprise at least one layer which is composed of carbon... providing a sufficient infrared absorption capacity
Implementation Method 2
Through the multiple reflection of light, unique luster and color effects emerge from such a layer sequence
Implementation Method 3
interference layers of materials exhibiting refractive indices which are different from each other
Implementation Method 4
Heating by means of infrared radiation is extensively used in industry, particularly for heating or drying of polymer materials
Implementation Method 5
the emitted radiation is absorbed only by the polymer part to be processed
Data Source
Figure 1a~1b
Figure 2a~2b
Figure 3
AI summary
The present invention is related to the use of colored effect pigments for enhancing the infrared absorption capacity of colored polymers and to a method for enhancing the infrared absorption capacity of colored polymers.