Colored Layer Optical Element for Stray Light Suppression

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Solution Overview

Problem

Existing optical elements, such as parallax barriers, zone plates, and glass scales, suffer from inefficiencies in light shielding and stray light suppression due to internal reflections and crosstalk, leading to suboptimal performance in applications like stereoscopic displays and optical encoders.

Innovation Solution

Incorporating a colored layer within the glass body of optical elements, positioned from the surface to the inside, which acts as a light-shielding surface in conjunction with adjacent light-transmissive surfaces, effectively absorbing stray light and reducing crosstalk by maintaining a refractive index similar to the glass substrate, thereby enhancing optical function surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a light-shielding pattern is formed on a transparent glass plate surface, then light shielding function is achieved, but internal reflections and crosstalk occur reducing optical performance

Engineering Contradiction:
Improvestray light and crosstalkVSAvoidoptical function performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent combines the light-shielding pattern with the glass substrate itself by forming a colored layer within the glass body, merging the substrate and light-shielding function into a single integrated structure. This eliminates the interface between separate layers that causes internal reflections, while maintaining effective light shielding performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The colored light-shielding layer is nested within the glass substrate body, positioned at the optical function surface. This nested structure allows the light-shielding function to be embedded inside the glass rather than applied externally, preventing stray light generation at interfaces while maintaining optical performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If additional light-scattering features are added to suppress stray light, then stray light reduction is achieved, but device complexity increases

Engineering Contradiction:
Improvestray lightVSAvoidoptical element structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the light-shielding function directly into the glass substrate by forming a colored layer within the glass body, eliminating the need for separate light-scattering features or additional optical elements. This integrated approach reduces device complexity while effectively suppressing stray light.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If a colored layer is positioned at the optical function surface inside the glass body, then stray light is absorbed and crosstalk is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvestray light and crosstalkVSAvoidcolored layer positioning precision
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent changes the manufacturing approach by forming the colored layer through chemical or thermal processes during glass fabrication, rather than requiring precise post-manufacturing positioning. This parameter change in the manufacturing method enables the colored layer to be integrated into the glass body at the optimal location without adding significant manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces stray light and crosstalk, improving the quality of stereoscopic images and positional detection precision by ensuring light is absorbed rather than externally escaping, and eliminates the need for additional light-scattering features, thus enhancing the overall performance of optical elements.

Implementation Method 1

effectively absorbing stray light and reducing crosstalk by maintaining a refractive index similar to the glass substrate

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

maintaining a refractive index similar to the glass substrate, thereby enhancing optical function surfaces

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11774649B2Optical element and optical apparatus
Publication Date: 2023.10.03 HOYA CORPORATION
  • US11774649B2 patent drawing
  • US11774649B2 patent drawing
  • US11774649B2 patent drawing

AI summary

An optical element includes a glass body including a colored layer provided inside the glass body and positioned at an optical function surface of the optical element. An optical apparatus including the optical element is also provided.