Colored Titanium Oxide Layer Discoloration Resistance
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Solution Overview
Problem
Colored titanium used in outdoor applications such as roofs and walls experiences discoloration over time due to environmental factors like high air temperature and harsh acid rain, affecting its aesthetic appearance and corrosion resistance.
Innovation Solution
Colored titanium with a titanium oxide layer having a phosphorus content of 5.5 atomic % or less within 40 nm from the surface, a carbon concentration of 3 to 15 atomic % within 100 nm from the surface, and a sulfur content of 0.2 to 5 atomic % within 30 nm from the surface, along with a titanium oxide layer thickness of 40 to 60 nm, significantly improves resistance to discoloration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the oxide film thickness is increased to improve resistance to discoloration, then the aesthetic appearance is maintained, but the chemical stability in harsh acid rain environments deteriorates
Solution Approach 1:
The patent applies parameter changes by precisely controlling the phosphorus content (5.5 atomic % or less within 40 nm from surface), carbon concentration (3 to 15 atomic % within 100 nm from surface), and sulfur content (0.2 to 5 atomic % within 30 nm from surface) in the oxide layer, along with optimizing the oxide film thickness (40 to 60 nm). This multi-parameter optimization resolves the contradiction by creating a composition that simultaneously achieves both discoloration resistance and chemical stability in acid rain environments.
2Strength
If the carbon concentration on the surface is increased to form carbides, then the structural properties are enhanced, but the discoloration resistance deteriorates
Solution Approach 1:
The patent resolves this contradiction by precisely controlling the carbon concentration parameter within the range of 3 to 15 atomic % within 100 nm from the surface. This optimized carbon content provides sufficient structural enhancement through carbide formation while preventing excessive carbon accumulation that would promote discoloration, thus achieving both strength improvement and discoloration resistance.
3Manufacturing precision
If phosphorus content in the oxide layer is increased, then the oxide film formation is enhanced, but the resistance to discoloration in high temperature and acid rain environments deteriorates
Solution Approach 1:
The patent resolves this contradiction by strictly limiting the phosphorus content to 5.5 atomic % or less within 40 nm from the surface. This controlled phosphorus level ensures adequate oxide film formation and stability while preventing phosphorus-induced degradation that would occur in high temperature and acid rain environments, thus maintaining both manufacturing quality and long-term reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The described composition and thickness of the titanium oxide layer enhance the chemical stability and resistance to discoloration, maintaining the aesthetic appearance and corrosion resistance of colored titanium even in harsh acid rain environments.
Implementation Method 1
having an average phosphorus content in a range of 40 nm from a surface of a titanium oxide layer formed on the titanium surface
Implementation Method 2
Pure titanium and titanium alloy exhibit remarkably superior corrosion resistance in atmospheric environments
Data Source
AI summary
The present invention provides colored pure titanium or titanium alloy having low susceptibility to discoloration in an atmospheric environment exhibiting a superior resistance to discoloration even when the titanium is used in an environment of harsh acid rain such as a roof or wall material and free from deterioration of the aesthetic appearance over a long period of time, that is, colored pure titanium obtained by the anodic oxidation method, that is, colored pure titanium or titanium alloy having low susceptibility to discoloration in an atmospheric environment characterized by having an average phosphorus content in a range of 40 nm from a surface of a titanium oxide layer formed on the titanium surface of 5.5 atomic % or less and by having an average carbon concentration in a range of a depth of 100 nm from the titanium surface of 3 to 15 atomic %.