Coloring Aware Optimization for Lithographic Pattern Fidelity
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Solution Overview
Problem
In lithographic projection apparatuses, the challenge lies in accurately reproducing patterns with dimensions smaller than the classical resolution limit, as the projected image on the substrate differs from the intended design due to proximity effects and the need for sophisticated fine-tuning steps like optical proximity correction (OPC) to compensate for these effects.
Innovation Solution
A computer-implemented method that involves decomposing patterns into sub-layouts, adjusting colors within performance limiting spots through optical proximity correction (OPC), and co-optimizing design layouts and lithographic apparatus sources to minimize cost functions, ensuring that the projected image aligns with the intended design by iteratively reconfiguring design variables.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If patterns are printed with dimensions smaller than the classical resolution limit, then higher integration density is achieved, but manufacturing precision deteriorates due to proximity effects and image distortion
Solution Approach 1:
The patent applies preliminary action by performing optical proximity correction (OPC) on the patterning device patterns before actual lithographic printing. The system identifies performance limiting spots in the design layout and pre-adjusts the patterns in these areas to compensate for expected proximity effects during printing. This preliminary modification ensures that when the patterns are printed at high density, the proximity effects do not cause unacceptable deviations from the intended design.
2Manufacturing precision
If optical proximity correction is applied to compensate for proximity effects, then manufacturing precision is improved, but device complexity increases due to sophisticated fine-tuning steps
Solution Approach 1:
The patent implements local quality by focusing optical proximity correction only on specific areas identified as performance limiting spots rather than applying uniform correction across the entire design layout. The system analyzes the design layout to identify regions where proximity effects are most likely to cause manufacturing failures, and then applies sophisticated OPC techniques only to these localized areas. This approach maintains manufacturing precision where needed while reducing overall process complexity.
3Manufacturing precision
If design layouts are co-optimized with lithographic apparatus sources, then manufacturing precision is improved, but computational time increases
Solution Approach 1:
The patent applies local quality by restricting co-optimization of design layouts and source characteristics to only those areas identified as performance limiting spots. Rather than performing computationally intensive co-optimization across the entire design layout, the system identifies critical regions where misalignment is most likely to occur and focuses optimization resources on these localized areas, thereby reducing computational time while maintaining manufacturing precision.
Data Source
AI summary
A method includes obtaining a sub-layout having an area that is a performance limiting spot, adjusting colors of patterns in the area, and determining whether the area is still a performance limiting spot. Another method includes decomposing patterns in a design layout into multiple sub-layouts; determining for at least one area in one of the sub-layouts, the likelihood of that a figure of merit is beyond its allowed range; and if the likelihood is above a threshold, that one sub-layout has a performance limiting spot. Another method includes: obtaining a design layout having a first group of patterns and a second group of patterns, wherein colors of the first group of patterns are not allowed to change and colors of the second group of patterns are allowed to change; and co-optimizing at least the first group of patterns, the second group of patterns and an illumination of a lithographic apparatus.


