Water-Soluble Coloring Sheets for Non-Stick Uniform Dissolution
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Solution Overview
Problem
Existing sheet-like coloring materials tend to stick to each other, lack self-standing property, and do not dissolve uniformly in water, leading to uneven color application and poor handleability.
Innovation Solution
A water-soluble sheet-like coloring material comprising a film-forming water-soluble polymer, a dissolution accelerator, a colorant, and a moisture-retaining agent, which prevents adhesion and ensures quick dissolution into a uniform liquid state.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If sheet-like coloring materials are stored stacked, then storage efficiency is improved, but sheets stick to each other causing handling problems
Solution Approach 1:
A release paper is introduced as an intermediary layer between stacked sheets to prevent adhesion. The release paper has low adhesion to the coloring material sheets, allowing sheets to be stored efficiently in stacks while maintaining ease of handling and separation when needed.
2Duration of action of moving object
If sheets are made thinner for flexibility, then flexibility is improved, but self-standing property deteriorates
Solution Approach 1:
The thickness of the sheets is optimized within a specific range (0.1-1.0 mm) to achieve a balance between flexibility and self-standing property. Additionally, the inclusion of a moisture-retaining agent (5-30 parts by mass) helps maintain the sheet's structural integrity and self-standing capability while preserving flexibility through controlled moisture content.
3Strength
If sheets are made thicker for self-standing property, then self-standing property is improved, but adhesion between sheets worsens
Solution Approach 1:
Release paper is used as a mediator between stacked sheets to prevent adhesion. This allows the sheets to be made thicker for better self-standing property without suffering from adhesion issues when stored in stacks, as the release paper prevents direct contact between sheet surfaces.
Solution Approach 2:
The thickness of sheets is optimized within a specific range (0.1-1.0 mm) to achieve a balance between self-standing property and adhesion. Additionally, the inclusion of a moisture-retaining agent (5-30 parts by mass) helps control surface moisture to reduce adhesion between sheets while maintaining adequate thickness for self-standing capability.
4Productivity
If coloring materials dissolve quickly in water, then color developability is improved, but uniformity of dissolution worsens
Solution Approach 1:
The coloring material uses a composite formulation combining water-soluble polymers (such as polyvinyl alcohol, carboxymethyl cellulose, or starch derivatives) with colorants and moisture-retaining agents. This composite structure ensures quick dissolution while maintaining uniformity through the synergistic effects of the components, preventing aggregation and ensuring even color distribution.
Solution Approach 2:
The molecular weight and composition of water-soluble polymers are optimized to achieve quick and uniform dissolution. The moisture-retaining agent content (5-30 parts by mass) is controlled to facilitate rapid water absorption and uniform distribution of colorant throughout the sheet, ensuring both fast dissolution and homogeneous color development.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The material exhibits low adhesiveness, moderate self-standing property, and flexibility, allowing for easy handling and excellent color developability with uniform color application.
Implementation Method 1
a film-forming water-soluble polymer
Implementation Method 2
a dissolution accelerator
Implementation Method 3
a moisture-retaining agent
Data Source
AI summary
Provided is a water-soluble sheet-like coloring material in which sheets are less likely to stick to each other, have appropriate self-standing property and flexibility, and can be quickly brought into a uniform state when dissolved in water.A water-soluble sheet-like coloring material including a film-forming water-soluble polymer; a dissolution accelerator; a colorant; and a moisture-retaining agent.