Strap-Mounted Column Bracket for Drill-Free Heavy Object Mounting

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Solution Overview

Problem

Existing mounting systems for columns and pillars are complex, require multiple parts and tools, are heavy to transport, and are not easily adaptable to different sizes and shapes, making it difficult to mount heavy or large objects without compromising the structural integrity of the column.

Innovation Solution

An adjustable mounting device comprising a mounting bracket with webbing straps and a collapsible assembly, featuring symmetrically distributed slots and bolts, and a ratchet mechanism for easy installation and tensioning, allowing objects to be mounted directly on columns of various diameters and shapes without drilling, using UV-resistant webbing straps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional mounting brackets and bands are used for large columns, then the mounting capability is achieved, but the brackets become large and heavy to transport and maneuver

Engineering Contradiction:
Improvemounting capabilityVSAvoidbracket weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The mounting device is divided into multiple components: a mounting bracket, webbing straps, and a fastening mechanism. This segmentation allows the system to be transported in smaller, more manageable parts that can be easily maneuvered into elevators and doors, while still providing the capability to mount objects on large columns when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting bracket is designed with multiple slots and holes that can accommodate webbing straps in various configurations. This universal design allows the same bracket to adapt to different column diameters and shapes without requiring multiple specialized brackets, reducing the need for heavy custom-fitted equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If available mounting brackets come in multiple parts, then the mounting capability is achieved, but the assembly process becomes complex requiring more time and labor

Engineering Contradiction:
Improvemounting capabilityVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting bracket integrates multiple functions into a single component: it provides attachment points for webbing straps, includes slots for positioning, and incorporates holes for additional fastening options. This merging of functions reduces the number of separate parts that need to be assembled and eliminates the need for specialized tools.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The webbing strap system with integrated fastening mechanism allows the installer to tension and secure the mounting bracket to the column without requiring specialized tools or a second person to hold the object. The self-tensioning feature simplifies the assembly process and reduces installation time.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If conventional mounting devices are permanently fixed, then the mounting stability is achieved, but the devices become cumbersome to remove and reinstall at different locations

Engineering Contradiction:
Improvemounting stabilityVSAvoidrepositioning ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The mounting system transitions from a static permanent fixation to a dynamic removable connection. The webbing straps with fastening mechanisms provide secure, stable mounting when installed, but can be easily released and reinstalled at different locations without damage to the column or the mounting device itself.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting bracket and webbing strap system is designed to be temporary rather than permanent. After removal from one location, the components can be recovered and reused at a different location, eliminating the need for new mounting devices and reducing waste.

Inventive Principle:
Principle #34Discarding and recovering

4Strength

If metal straps and fabricated metal clamps are used, then the mounting strength is achieved, but the installation becomes complicated and the product expensive

Engineering Contradiction:
Improvemounting strengthVSAvoidinstallation simplicity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The webbing straps replace expensive, complex metal clamps and straps. While webbing may have lower inherent strength than metal, the combination of webbing with the mounting bracket and fastening mechanism achieves sufficient mounting strength at a lower cost and with simpler installation that does not require specialized tools or expertise.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system changes the material parameter from metal to webbing, and changes the fastening mechanism from complex metal clamps to a simpler ratchet or buckle system. This parameter change maintains adequate mounting strength while dramatically simplifying the installation process and reducing product cost.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and secure mounting of objects on columns of any size and shape without compromising structural integrity, reducing installation time and labor, and allowing for easy repositioning without the need for specialized tools or heavy equipment.

Implementation Method 1

the fastening mechanism is employed to take up the slack and tension the assembly to the necessary level

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

The webbing strap is outfitted with the fastening mechanism to tighten the mounting bracket to the column

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11221102B2Column mounting bracket
Publication Date: 2022.01.11 PALANISAMY SUNDERAMOHAN
  • US11221102B2 patent drawing
  • US11221102B2 patent drawing
  • US11221102B2 patent drawing

AI summary

A column mounting bracket, suitable for mounting an object to a column and other structures without the need of drilling. The mounting systems includes a column mounting bracket, at least one webbing strap and a tightening mechanism. The column mounting bracket configured to be selectively coupled to a specific object or assembly that needs to be mounted. The webbing straps are outfitted with fastening mechanism. The invention can be un-tied or move from one place to another without a serious effort as needed in the conventional mounting systems.