Columnar Member Support for 3D NAND Electrode Uniformity

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Solution Overview

Problem

Three-dimensional semiconductor memory devices face issues with warping and deformation of electrode films due to remaining openings after removing sacrificial layers, leading to non-uniform electrode film resistance and variations in memory cell operating characteristics.

Innovation Solution

The integration of columnar members and plate-shaped members embedded in the silicon substrate helps maintain a uniform shape of electrode films by preventing warping during the replacement of sacrificial films with metal electrode films, ensuring consistent resistance and memory cell performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If sacrificial films are removed and replaced with metal electrode films, then the electrode films can be formed in the stacked body, but openings may remain and cause warping and deformation of the electrode films

Engineering Contradiction:
Improveelectrode film uniformityVSAvoidelectrode film deformation
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

Columnar members are formed in the stacked body before the sacrificial films are removed and electrode films are deposited. These columnar members serve as preliminary structural supports that prevent warping and deformation during the subsequent film formation process, ensuring uniform electrode film shape and resistance.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If openings are left remaining after removing sacrificial films, then the electrode film formation process can be completed, but the stacked body may warp and electrode films may deform

Engineering Contradiction:
Improveelectrode film formationVSAvoidelectrode film resistance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Columnar members act as intermediary structural elements between the stacked body layers and the electrode films. They are positioned at specific locations (including in openings where sacrificial films were removed) to provide mechanical support and maintain the structural integrity of the stacked body during electrode film formation, preventing warping and ensuring consistent electrode film resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If columnar members are added to prevent warping, then electrode film uniformity is improved, but device complexity increases

Engineering Contradiction:
Improveelectrode film shape uniformityVSAvoidstacked body structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Columnar members are not uniformly distributed throughout the entire stacked body but are strategically positioned at specific locations where structural support is most needed, such as in openings formed by sacrificial film removal and at regions prone to warping. This localized approach provides necessary support to prevent electrode film deformation while minimizing the overall addition of structural elements and associated complexity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10083983B2Semiconductor memory device
Publication Date: 2018.09.25 KIOXIA CORP
  • US10083983B2 patent drawing
  • US10083983B2 patent drawing
  • US10083983B2 patent drawing

AI summary

According to one embodiment, a semiconductor memory device includes a substrate, a stacked body, a semiconductor pillar, a charge storage film, and at least one columnar member. The stacked body is provided on the substrate. In the stacked body, a plurality of insulating films and a plurality of electrode films are layered together alternately. The semiconductor pillar is provided in the stacked body and extends in a stacking direction of the stacked body. The charge storage film is provided between the semiconductor pillar and the stacked body. The columnar member is provided in the stacked body and extends in the stacking direction. A lower portion of the columnar member is provided in the substrate.