Columnar Semiconductor Assembly With Gradient Band Gap

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Solution Overview

Problem

Existing semiconductor assemblies for generating electromagnetic radiation have limitations in efficiently producing radiation due to uniform band gaps, which restrict the diffusion and radiative recombination of charge carriers, leading to suboptimal emission efficiency.

Innovation Solution

A columnar structure with a semiconductor layer structure having an active zone where the band gap decreases along its longitudinal axis towards the free end, facilitating charge carrier diffusion and radiative recombination, achieved by varying the quantum well layer thickness and material composition, and potentially using indium gallium nitride layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a uniform band gap is used in the semiconductor layer structure, then the structure is simpler to manufacture, but the diffusion and radiative recombination of charge carriers is restricted, leading to suboptimal emission efficiency

Engineering Contradiction:
Improveemission efficiencyVSAvoidband gap structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a non-uniform band gap structure where the band gap energy varies spatially across the semiconductor layer. Specifically, the active zone is designed with a band gap that decreases in the direction from the substrate toward the free end of the columnar structure. This local variation in band gap properties creates favorable conditions for charge carrier diffusion and radiative recombination at specific locations, thereby improving emission efficiency without requiring complex external components.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the band gap is uniform throughout the structure, then manufacturing is easier, but electromagnetic radiation generation at the free end is less efficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidradiation generation efficiency
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent employs parameter changes by varying the band gap energy across different regions of the semiconductor layer. The band gap is engineered to decrease from the substrate side toward the free end, creating a gradient that enhances charge carrier diffusion toward the free end region. This parameter variation is achieved through controlled composition changes in the semiconductor material, allowing efficient radiation generation at the free end while maintaining manufacturing feasibility through established semiconductor fabrication techniques.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If mirrors are used to amplify radiation, then radiance can be increased, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
ImproveradianceVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for external mirror components by integrating the radiation amplification function directly into the semiconductor layer structure. The non-uniform band gap design inherently creates conditions for enhanced radiative recombination and light amplification at the free end, replacing what would traditionally require separate optical components like mirrors. This integration simplifies the overall device structure while maintaining high radiance output.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the probability of electromagnetic radiation generation at the free end, improving emission efficiency and allowing for higher radiance without the need for mirrors, while enabling the formation of arrays with varying assembly densities for directional amplification.

Implementation Method 1

the active zone has a band gap for a radiative recombination

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 2

a diffusion of charge carriers in the direction of the free end of the structure is supported

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS9531161B2Light-emitting assembly having a semiconductor layer sequence having an active zone on a columnar structure
Publication Date: 2016.12.27 OSRAM OLED
  • US9531161B2 patent drawing
  • US9531161B2 patent drawing
  • US9531161B2 patent drawing

AI summary

An assembly has a columnar structure arranged with one end on a substrate, wherein the structure is at least partly covered with a semiconductor layer structure having an active zone that generates electromagnetic radiation, the active zone has a band gap for a radiative recombination, and the band gap decreases along a longitudinal axis of the structure in a direction of a free end of the structure such that a diffusion of charge carriers in the direction of the free end of the structure and a radiative recombination of charge carrier pairs in the region of the free end of the structure are supported.