Comb-Lead Semiconductor Package for Heat Dissipation

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Solution Overview

Problem

Existing semiconductor devices using III-V group nitride semiconductors face challenges in efficiently dissipating heat and maintaining electrical connectivity, which can affect performance and reliability.

Innovation Solution

The semiconductor device incorporates a heat dissipation member and a lead structure with specific configurations, including comb-shaped portions and conductive bonding, to enhance heat dissipation and electrical connectivity, using materials like copper and nickel for leads and a sealing resin for insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional lead structure is used in the semiconductor device, then the device complexity is reduced, but the heat dissipation efficiency deteriorates

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidlead structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The lead structure is segmented into multiple comb-shaped portions with alternating fingers, creating a distributed heat dissipation network throughout the device rather than relying on a single heat path. This segmentation allows heat to be dissipated across multiple contact points with the heat dissipation member.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lead structure transitions from a simple linear configuration to a three-dimensional comb-shaped arrangement that extends in multiple directions. This dimensional change increases the surface area for heat transfer and creates multiple thermal pathways from the semiconductor element to the heat dissipation member.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the first face is positioned closer to the semiconductor element, then the electrical connectivity is improved, but the heat dissipation distance is reduced

Engineering Contradiction:
Improveelectrical connectivityVSAvoidheat dissipation efficiency
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The comb-shaped lead structure creates multiple segmented contact points with the semiconductor element through its alternating fingers. This segmentation provides redundant electrical connection paths, improving reliability while the extended structure maintains adequate heat dissipation distance through the distributed geometry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The comb-shaped portions are nested within the sealing resin structure, with the first faces positioned to optimally contact the semiconductor element while the overall lead structure extends toward the heat dissipation member. This nested arrangement allows simultaneous optimization of electrical connectivity and thermal management.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively dissipates heat and maintains robust electrical connections, improving the performance and reliability of the semiconductor device.

Implementation Method 1

a heat dissipation member, wherein the semiconductor element is mounted on the first side in the thickness direction of the island lead

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the first lead includes a first comb portion bonded to the first electrode and including a first face facing the first side in the thickness direction

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The semiconductor device incorporates a heat dissipation member and a lead structure with specific configurations, including comb-shaped portions and conductive bonding

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 4

using materials like copper and nickel for leads and a sealing resin for insulation

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20250391805A1Semiconductor device
Publication Date: 2025.12.25 ROHM CO LTD
  • US20250391805A1 patent drawing
  • US20250391805A1 patent drawing
  • US20250391805A1 patent drawing

AI summary

A semiconductor device includes leads, a semiconductor element, a sealing resin covering the semiconductor element, and a heat dissipator. The semiconductor element includes first and second electrodes on a first side in a thickness direction. The leads include a first lead, a second lead, and an island lead. The semiconductor element is mounted on the first side in the thickness direction of the island lead. The first lead includes a first comb portion bonded to the first electrode and including a first face facing the first side in the thickness direction. The second lead includes a second comb portion bonded to the second electrode and including a second face facing the first side in the thickness direction. The first face is located on the first side in the thickness direction from the second face. The heat dissipator is bonded to the first face and exposed from the sealing resin.