Combination Brush and Jag for Bore Cleaning
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Solution Overview
Problem
Current cleaning devices for gun barrels and other bores are either single-purpose, requiring separate tools for brushing and wiping, or single-action, limiting efficiency and thoroughness due to inability to apply even pressure and perform dual functions effectively.
Innovation Solution
A combination brush and jag with a stem securing sets of long and short bristles, where the short bristles have a transverse diameter slightly smaller than the bore, allowing a patch to be wrapped around them for even pressure and dual-action functionality, enabling simultaneous brushing and wiping with repeated strokes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single transverse diameter is used for the cleaning device, then the device structure is simple, but it cannot perform both brushing and wiping functions effectively
Solution Approach 1:
The cleaning device is segmented into two distinct sets of bristles with different transverse diameters - a first set with a larger diameter for brushing and a second set with a smaller diameter for wiping. This segmentation allows each set to perform its specific function optimally while maintaining a unified device structure.
Solution Approach 2:
The cleaning device achieves multi-functionality by incorporating both brushing and wiping capabilities in a single device. The first set of bristles performs brushing through its larger transverse diameter, while the second set performs wiping through its smaller diameter, allowing one device to replace two separate tools.
2Stress or pressure
If a single transverse diameter is used for the cleaning device, then manufacturing is simpler, but even pressure cannot be applied against bore walls
Solution Approach 1:
Different regions of the cleaning device have different transverse diameters tailored to their specific functions. The first set of bristles has a larger diameter optimized for brushing contact with bore walls, while the second set has a smaller diameter optimized for wiping with even pressure distribution, allowing each region to have the quality needed for its purpose.
3Productivity
If single-action cleaning devices are used, then the device design is simpler, but cleaning efficiency is reduced due to reloading time
Solution Approach 1:
The cleaning device enables continuous useful action by allowing multiple strokes without reloading. The patch is retained on the second set of bristles throughout multiple forward and backward strokes, eliminating reloading time and maintaining continuous cleaning action, thereby significantly improving productivity.
4Area of stationary object
If the transverse diameter is too large, then brushing coverage is better, but the patch cannot be applied properly
Solution Approach 1:
The bristle system is segmented into two sets with different diameters. The first set has a larger transverse diameter that provides comprehensive brushing coverage of the bore walls, while the second set has a smaller transverse diameter that allows proper patch application and retention, resolving the conflict between coverage and operability.
5Ease of operation
If the transverse diameter is too small, then patch application is easier, but brushing effectiveness is reduced
Solution Approach 1:
The cleaning device achieves universality by incorporating two sets of bristles with different diameters. The first set with larger diameter ensures effective brushing coverage, while the second set with smaller diameter facilitates easy patch application, allowing the single device to excel at both functions without compromise.
Data Source
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Figure 16~22
AI summary
A combination brush and jag (100) comprising a stem (14), a set of short bristles (62) having a first transverse diameter (61); a set of long bristles (64) having a second transverse diameter (63); die set of short bristles (62) and long bristles (64) positioned adjacent to each other and secured in between the stem (14); and a patch (71) to cover the set of short bristles (62). The first transverse diameter (61) is smaller titan the second transverse diameter (63). The first transverse diameter (61) is also smaller than the bore diameter 1 or 8 of a bore (73) so as to define a circular gap (3) approximately the size of the thickness of the patch (71).