Combination Oven Temperature Control for Uniform Multi-Mode Cooking

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Solution Overview

Problem

Existing cooking appliances lack efficient and effective multi-heating techniques for rapid and uniform cooking of diverse food items, particularly struggling with open-faced grilled sandwiches and liquid-based foods, as they often require multiple heating sources and result in uneven cooking.

Innovation Solution

A compact cooking appliance combining radiant, convection, and microwave heating with a regulating temperature control system, utilizing multiple sensors and independently controlled heating elements to maintain desired temperatures, ensuring uniform heating and efficient cooking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple heating techniques (radiant, convection, microwave) are combined in a cooking appliance, then cooking versatility and speed are improved, but device complexity increases

Engineering Contradiction:
Improvecooking versatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines radiant heating elements, convection fans, and microwave generators into a single integrated oven cavity, allowing multiple heating techniques to work simultaneously or independently for diverse cooking applications

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cooking appliance is designed to perform multiple cooking functions including radiant heating, convection heating, microwave heating, and various combinations thereof, making it suitable for different food types and cooking requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple heating sources are used to cook food rapidly, then cooking speed is improved, but temperature uniformity deteriorates

Engineering Contradiction:
Improvecooking speedVSAvoidtemperature uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs multiple independently controlled heating elements positioned at different locations within the oven cavity, allowing localized heating adjustments to achieve uniform overall temperature distribution

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Temperature sensors are strategically placed throughout the oven cavity to monitor temperature distribution, and the control system adjusts heating element operation based on feedback to maintain uniform temperature

Inventive Principle:
Principle #23Feedback

3Temperature

If ambient air enters the oven cavity during cooking, then cooling effect increases, but temperature control stability deteriorates

Engineering Contradiction:
Improvecooling effectVSAvoidtemperature control stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

Temperature sensors continuously monitor the oven cavity temperature, and the control system responds by adjusting heating element operation to compensate for ambient air cooling effects, maintaining stable temperature control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system anticipates temperature drops from ambient air entry and pre-adjusts heating element operation to maintain temperature stability before significant cooling occurs

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The appliance achieves rapid and uniform cooking of various food items by precisely controlling multiple heating sources, maintaining consistent temperatures and reducing cooking time, even when ambient air enters the oven cavity.

Implementation Method 1

at least one radiant heating element exposed to the oven cavity

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a blower having a convection fan, an additional convection heating element directly exposed to an airflow generated by the convection fan

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

multiple microwave heating devices

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Data Source

PatentUS8642928B2Temperature control for cooking appliance including combination heating system
Publication Date: 2014.02.04 ACP INC
  • US8642928B2 patent drawing
  • US8642928B2 patent drawing
  • US8642928B2 patent drawing

AI summary

A combination cooking appliance controls a radiant heating element provided in an oven cavity and a convection heating element provided in an air plenum with a regulating system which receives signals from multiple temperature sensors. More specifically, the appliance includes a first temperature sensor provided in an air return plenum portion for controlling the radiant heating element and a second temperature sensor arranged in a discharge air plenum portion, preferably downstream of a catalyst, for controlling the convection heating element. The heating elements are independently controlled based on the sensed temperatures to establish a desired oven cavity temperature, while accommodating for temperature fluctuations due to the incoming fresh air stream.